Hydrocracking catalyst and preparation method thereof

A hydrocracking and catalyst technology, applied in physical/chemical process catalysts, molecular sieve catalysts, chemical instruments and methods, etc., can solve the problem of small catalyst pore volume and specific surface area, low effective utilization of active metals, and low utilization of catalyst metals. and other problems, to achieve the effect of reducing the phenomenon of capillary resistance, low cost and stable properties

Active Publication Date: 2012-05-23
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this type of catalyst has high hydrogenation performance, the pore volume and specific surface area of ​​the catalyst are relatively small, and generally it can only process lighter fractions below diesel oil, and because the metal utilization rate of the catalyst prepared by the co-precipitation method is low, the metal dispersion performance Not good, and the preparation process is complicated, and the product stability is poor, so the catalyst is not cost-effective
[0009] The kneading method can also prepare catalysts with various active metal contents, but the performance of the catalyst prepared by the kneading method is relatively poor, the effective utilization rate of the active metal is low, and the hydrogenation catalyst is rarely prepared by the kneading method in industrial production.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Taking the tungsten-nickel system as an example, the preparation of the catalyst is carried out.

[0039] Prepare a tungsten-nickel impregnation solution with a concentration of 28.5g metal (calculated as oxide) / 100mL solution, an impregnation temperature of 30°C, a liquid-solid ratio of 4:1, impregnate 200g of aluminum hydroxide dry glue, and impregnate for 2.5 hours, and Dry at 120° C. for 8 hours and pulverize into 180 meshes to obtain a metal component-containing aluminum hydroxide dry rubber powder mixture (72.3% on a dry basis).

[0040] Get the above-mentioned metal-containing component aluminum hydroxide dry rubber powder mixture, Y-1 molecular sieve 509g (85% on a dry basis) and 144.5 grams of binder (30wt% on a dry basis, and the mol ratio of nitric acid to small-pore alumina is 0.3) Put it into a rolling machine for mixing, add water, roll it into a paste, and extrude it into a cylinder with a diameter of 1.8mm. After drying at 120°C for 5 hours, the catalys...

Embodiment 2

[0042] Taking the tungsten-nickel system as an example, the preparation of the catalyst is carried out.

[0043] The concentration of the prepared tungsten-nickel solution is 22g metal (calculated as oxide) / 100mL solution, the immersion temperature is 20°C, the liquid-solid ratio is 6:1, 200g aluminum hydroxide dry rubber powder is impregnated, the immersion time is 4 hours, and at 120 °C for 8 hours, and crushed into 180 meshes to obtain the metal component aluminum hydroxide dry rubber powder mixture (68.5% on a dry basis).

[0044] Get the above-mentioned metal-containing component aluminum hydroxide dry rubber powder mixture, Y-1 molecular sieve 203g (dry basis is 85%) and 72.2 grams of binder (dry basis 30wt%, the mol ratio of nitric acid and small-pore alumina is 0.3) Put it into a rolling machine for mixing, add water, roll it into a paste, and extrude it into a cylinder with a diameter of 1.8mm. After drying at 120°C for 5 hours, the catalyst was cut into lengths of 3...

Embodiment 3

[0046] Taking the tungsten-nickel system as an example, the preparation of the catalyst is carried out.

[0047] The concentration of the prepared tungsten-nickel solution is 17.6g metal (calculated as oxide) / 100mL solution, the dipping temperature is 20°C, the liquid-solid ratio is 4:1, impregnate 200g aluminum hydroxide dry rubber powder, and the dipping time is 3 hours. Dry at 120° C. for 8 hours and pulverize into 180 mesh to obtain a metal component-containing aluminum hydroxide dry rubber powder mixture (73.4% on a dry basis).

[0048] Get the above-mentioned metal-containing component aluminum hydroxide dry rubber powder mixture, Y-1 molecular sieve 306g (85% on a dry basis) and 86.7 grams of binder (30wt% on a dry basis, and the mol ratio of nitric acid to small-pore alumina is 0.3) Put it into a rolling machine for mixing, add water, roll it into a paste, and extrude it into a cylinder with a diameter of 1.8mm. After drying at 120°C for 5 hours, the catalyst was cut ...

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Abstract

The invention discloses a hydrocracking catalyst and a preparation method thereof. The preparation method comprises the following steps: 1, dipping aluminum hydroxide xerogel powder used in a carrier in a solution containing a hydrogenation metal component; 2, drying the powder; and 3, fully rolling, molding and roasting the powder together with molecular sieve under the action of a peptizer or a binder to obtain the catalyst. The catalyst of the invention is obtained only through one-time high temperature roasting, so the preparation method is simple, and the preparation cost is obviously reduced. In addition, the hydrogenation center and the cracking center of the catalyst of the invention coordinate and cooperate with each other, so the catalyst has a high catalytic activity, and the catalyst which simultaneously has a large specific surface area and a large pore volume is suitable for processing catalytic process for the high productivity of naphtha by hydrocracking high-dry-point low-quality reduced pressure distillate oil.

Description

technical field [0001] The invention relates to a hydrocracking catalyst and a preparation method thereof, in particular to a hydrocracking catalyst for heavy distillate oil and a preparation method thereof. technical background [0002] Hydrocracking technology has the characteristics of strong adaptability of raw materials, great flexibility of product schemes, high selectivity of target products, good product quality, and high added value. It can directly convert various heavy and low-quality raw materials into clean fuel oil and high-quality chemical raw materials. It has become one of the most important heavy oil deep processing techniques in modern oil refining and petrochemical industries, and has been increasingly widely used at home and abroad. Although the processing capacity of my country's existing hydrocracking units has exceeded 40.0Mt / a, due to the deterioration of domestic crude oil quality year by year, the import of high-sulfur crude oil has increased signi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J29/16B01J35/10C10G47/20
Inventor 王凤来刘昶杜艳泽关明华
Owner CHINA PETROLEUM & CHEM CORP
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