Production method for smelting high carbon chromium iron by using carbonaceous combination reducing agent

A high-carbon ferrochrome and production method technology, applied in the field of smelting high-carbon ferrochrome, can solve problems such as difficult control of furnace conditions, threats to safe production, and easy fire on the material surface of the furnace mouth, so as to reduce raw material costs and consumption, The effect of improving the economic efficiency of the factory and reducing the cost of the factory

Inactive Publication Date: 2014-03-26
青海金广镍铬材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] First, the moisture and volatile content are high, and the material surface at the furnace mouth is prone to fire, slag turning, and even explosion, which affects the compliance of the production process and threatens safe production;
[0007] The second is that the mechanical strength is low, the burning loss in the furnace is large, and it is easy to cause carbon deficiency in the furnace, which affects the reduction of ore, resulting in a low recovery rate of the main elements and causing economic losses.
However, the reduction performance is relatively poor, and the resistivity is small, which is not conducive to the deep insertion of the smelting electric furnace electrode, resulting in high furnace temperature; its price is also high, resulting in high cost
Semi-coke and coal are low in price, high in specific resistance, high in chemical activity, low in ash content, low in S, P, and Al, but high in volatile content and low in mechanical strength.
Because it is semi-coke, with high volatile content and low mechanical strength, it is difficult to control the furnace conditions in the high-carbon ferrochrome smelting process, so it has not been successfully applied.

Method used

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  • Production method for smelting high carbon chromium iron by using carbonaceous combination reducing agent
  • Production method for smelting high carbon chromium iron by using carbonaceous combination reducing agent

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Effect test

Embodiment 1

[0042]Applying the method of the present invention, the water content of the raw material reducing agent in the furnace is 2.7%, the particle size of the ore raw material: the particle size of the raw material is controlled at 20-100 mm, and the proportion of particle size ≦ 20 mm is below 8%, and the particle size of the carbonaceous reducing agent is 10-50 mm , Proportion of carbonaceous reducing agent: semi-coke 45%, metallurgical coke 30%, anthracite 25%, operation measures: batching link, each batch of material 300 (㎏ / batch), mixed material, mixed again through the mixing silo. For the control of the material surface, the thickness of the furnace mouth should be controlled within 130mm at one time. For the areas with poor air permeability on the material surface, timely measures should be taken to loosen the material surface and improve the air permeability. During the application period in production practice, the production and operation of the submerged arc furnace is i...

Embodiment 2

[0044] Applying the method of the invention, the water content of the raw material reducing agent in the furnace is 3.0, the particle size of the ore raw material: the particle size of the raw material is controlled at 10-100 mm, and the proportion of the particle size ≦ 10 mm is below 10%, and the particle size of the carbonaceous reducing agent is 10-50 mm. Proportion of carbonaceous reducing agent: semi-coke 55%, metallurgical coke 30%, anthracite 15%, operation measures: batching link, each batch of 400 (㎏ / batch), mixed material, mixed again through the mixing silo. For the control of the material surface, the thickness of the furnace mouth should be controlled within 150 mm at one time. For the areas with poor air permeability on the material surface, the eye-catching and loose material surface should be adopted to improve the air permeability. During the application period in production practice, the production and operation of the submerged arc furnace is in good conditi...

Embodiment 3

[0046] Applying the method of the invention, the water content of the raw material reducing agent in the furnace is 2.7%, the particle size of the ore raw material: the particle size of the raw material is controlled at 10-100 mm, and the proportion of the particle size ≦ 10 mm is at least 8%, and the particle size of the carbonaceous reducing agent: 10-50 mm , Proportion of carbonaceous reducing agent: semi-coke 25%, metallurgical coke 60%, anthracite 15%, operation measures: batching link, each batch of material 300 (㎏ / batch), mixed material, mixed again through the mixing silo. For the control of the material surface, the thickness of the furnace mouth should be controlled within 100mm at one time. For the areas with poor air permeability on the material surface, the eye-catching and loose material surface should be adopted to improve the air permeability. During the application period in production practice, the production and operation of the submerged arc furnace is in go...

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Abstract

The invention discloses a production method for smelting high carbon chromium iron, belonging to the technical field of ferroalloy smelting. By adopting the production method, the consumption and comprehensive energy consumption of a carbonaceous reducing agent can be reduced. The production method is characterized in that the particle size, moisture and volatile matters are controlled by pretreatment measures through the reasonable matching of semi-coke, anthracite and metallurgical coke; the air permeability of furnace charge is ensured through the agglomeration treatment of ores so as to provide conditions for the matching of lots of semi-coke and coal; the uniformity is improved through batch-wise quantity control burdening and two-times mixing; the burdening error is reduced; the thickness of feed is controlled so as to ensure that the thickness of an in-furnace raw material layer is within 600mm, and the air permeability of the material layer is ensured; meanwhile, moisture in raw materials added to a furnace is timely dried under the effect of the high temperature of a charge level, the raw materials are preheated very well, and the air permeability of the furnace charge is further improved by pricking holes on the charge level. According to the production method, the carbonaceous combination reducing agent can be used for the smelting of slag-process high carbon chromium iron through the comprehensive measures, meanwhile, the consumption cost of the reducing cost is reduced, and the power consumption is reduced.

Description

technical field [0001] The invention belongs to the technical field of ferroalloy smelting, and in particular relates to a method for smelting high-carbon ferrochrome that can reduce the consumption of carbonaceous reducing agents and comprehensive energy consumption. Background technique [0002] For the ferroalloy smelting industry, there are mainly three types of carbonaceous reducing agents used, charcoal: such as sawdust, charcoal; coal coke: gas coal coke, metallurgical coke, low temperature coke (blue coke), lignite coke, anthracite, bituminous coal, etc.; petroleum Coke: petroleum delayed coke, etc. [0003] The selection principle of reducing agent for ferroalloy smelting: suitable physical and chemical properties, low price, wide sources and other factors. The physical and chemical performance indicators of carbonaceous reducing agents are mainly: chemical reactivity, mechanical strength, resistivity, fixed carbon content, ash content, impurity element content, et...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B4/06C22B5/10
Inventor 蒋仁全李忠津向花亮邓小东
Owner 青海金广镍铬材料有限公司
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