Wide-spectrum omnidirectional photovoltaic glass antireflection film and its preparation method and use

A technology of anti-reflection film and products, which is applied in the direction of glass/slag layered products, chemical instruments and methods, layered products, etc., which can solve the influence of module output power, loss of anti-reflection and anti-reflection effects, and single control means of anti-reflection characteristics And other issues

Active Publication Date: 2015-08-26
上海西源新能源技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although ordinary single-layer anti-reflection coatings are easy to produce, there are only a few means to control their anti-reflection properties.
At the same time, the anti-reflection and anti-reflection effect of the ordinary single-layer classic anti-reflection film structure is very sensitive to the wavelength and angle of incident light, while in the actual application of photovoltaic modules, the wavelength range of sunlight irradiated on the module is very wide, and the irradiation angle It is also possible to deviate far from the vertical illumination. In the case of such a large-angle oblique illumination, a simple single-layer anti-reflection coating will reduce or even lose the effect of anti-reflection and anti-reflection, which will affect the output power of the component in practical applications.
So far, no method has been found for the preparation of anti-reflection coatings that are specifically designed for photovoltaic module packaging and have wide-spectrum, all-angle anti-reflection effects.

Method used

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  • Wide-spectrum omnidirectional photovoltaic glass antireflection film and its preparation method and use
  • Wide-spectrum omnidirectional photovoltaic glass antireflection film and its preparation method and use
  • Wide-spectrum omnidirectional photovoltaic glass antireflection film and its preparation method and use

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preparation example Construction

[0072] In a preferred example, the preparation method of the broadband omnidirectional anti-reflection film of the present invention comprises the following steps:

[0073] 1. Preparation of nano-silica sol, the raw materials used include deionized water, catalyst, silica sol, silicon source and solvent; the particle size range of the silica sol used is 10nm-50nm;

[0074] 2. Prepare nano-silica-PS emulsion mixed sol, add nano-silica sol obtained in step (1) to PS microsphere emulsion, mix and stir to obtain nano-silica-PS emulsion mixed sol, the particle size of PS microsphere emulsion The diameter is 200nm-500nm;

[0075] 3. Coating film, coating the nano-silica-PS emulsion mixed sol obtained in step (2) on the photovoltaic glass, the film thickness is controlled in the range of 100-200nm,

[0076] 4. Curing treatment, the photovoltaic glass is cured at a temperature of 500-730°C for 2 to 20 minutes, and the PS microspheres embedded in the porous silicon oxide film on the s...

Embodiment 1

[0083] Mix 0.25mol of water, 0.05mol of concentrated hydrochloric acid, 20g of silica sol (particle size 10nm, concentration 30%) and 5mol of absolute ethanol, stir and heat, and when the temperature reaches the set temperature of 40°C, add 0.05mol of ethyl orthosilicate (TEOS), keep the temperature constant, and keep stirring for 30 hours to obtain a stable and transparent nano-silica sol;

[0084] Slowly add 2g of PS microsphere emulsion with a particle size of 200nm (concentration: 5%) into the above-mentioned nano-silica sol, and keep stirring for 15 minutes; then slowly add 2g of PS microsphere emulsion with a particle size of 500nm (concentration: 5%), and keep stirring After 15 minutes, a nano-silica-PS emulsion mixed sol was obtained, which was ready for use.

[0085] Coat the nano-silica-PS emulsion mixed sol on a photovoltaic glass sample with a thickness of 3.2 mm by the pulling method at a pulling speed of 1 mm / s, and dry naturally after pulling to obtain a transpa...

Embodiment 2

[0093] Mix 0.25mol of water, 0.05mol of concentrated hydrochloric acid, 20g of silica sol (particle size 25nm, concentration 30%) and 5mol of absolute ethanol, stir and heat, and when the temperature reaches the set temperature of 40°C, add 0.05mol of ethyl orthosilicate (TEOS), keep the temperature constant, and keep stirring for 30 hours to obtain a stable and transparent nano-silica sol;

[0094] Slowly add 1g of PS microsphere emulsion with a particle size of 200nm (concentration: 5%) into the above-mentioned nano-silica sol, and keep stirring for 15 minutes; then slowly add 3g of PS microsphere emulsion with a particle size of 400nm (concentration: 5%), and keep stirring After 15 minutes, a nano-silica-PS emulsion mixed sol was obtained, which was ready for use.

[0095] The nano-silica-PS emulsion mixed sol was coated on the photovoltaic glass sample with a thickness of 3.2 mm by spin coating, the spin coating speed was 1000 rpm, and the spin coating time was 15 seconds....

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Abstract

The invention provides an antireflection composite material and a preparation method thereof. The invention provides a photovoltaic glass surface treatment method and especially relates to a preparation method of the wide-spectrum omnidirectional photovoltaic glass antireflection film.

Description

technical field [0001] The invention relates to the fields of nanometer materials, photovoltaic cells and the like. Specifically, the present invention provides a broad-spectrum omnidirectional photovoltaic glass anti-reflection film and its preparation method and application. Background technique [0002] The worldwide energy shortage and environmental protection pressure have greatly promoted the development and application of solar cell photovoltaic modules. With the continuous optimization of photovoltaic modules of solar cells, the conversion efficiency of crystalline silicon cells in solar photovoltaic modules is approaching the limit, and it becomes very difficult to continue to increase the actual output power of photovoltaic modules by improving the efficiency of the cells themselves. At present, people generally use a photovoltaic glass with a low iron content as the packaging glass for photovoltaic modules of solar cells. This glass has a high transmittance in th...

Claims

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Application Information

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IPC IPC(8): C03C17/23B32B9/04B32B17/00
Inventor张敏王彪
Owner上海西源新能源技术有限公司