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Lead ring and its processing technology

A technology of processing technology and lead ring, which is applied in the field of lead ring and its processing technology, can solve the problems that the metal wire is not easy to pass through the threading hole and the success rate of threading is reduced, and achieve the effect of uniform internal density and high threading success rate

Active Publication Date: 2018-02-23
苏州三耐斯电加工配件有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, in the lead ring processed in the above process, since the aperture of the threading hole is relatively small, the extension direction of the lines at the sidewall of the threading hole is perpendicular to the extending direction of the threading hole, so when the metal wire passes through the threading hole, the metal wire and the threading hole There is a large friction force between the side walls of the hole, which makes it difficult for the wire to pass through the threading hole, resulting in a greatly reduced threading success rate

Method used

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  • Lead ring and its processing technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] A wire loop comprising:

[0048] Step 1: Proportion the following ingredients in proportion, silicon dioxide 68, alumina 9, iron 0.14, quicklime 0.24, magnesium oxide 0.17, potassium oxide 0.18, sodium oxide 0.09, nepheline 8, illite 4, sea 7 pumice stones, 40 g of water, after being stirred evenly, the lead wire ring 1 blank is obtained by pressing and forming with a ceramic dry press;

[0049] Step 2: sintering the lead ring 1 blank in the following five stages;

[0050] Stage 1: Gradually raise the temperature to 285 degrees and sinter for 6 hours;

[0051] Stage 2: On the basis of stage 1, the temperature is gradually raised to 590 degrees, and sintered for 7 hours;

[0052] Stage three: on the basis of stage two, gradually raise the temperature to 1190 degrees, and sinter for 6 hours;

[0053] Stage 4: On the basis of stage 3, gradually increase the temperature to 1590 degrees, and sinter for 6 hours;

[0054] Stage 5: heat preservation treatment, the heat pres...

Embodiment 2

[0061] A wire loop comprising:

[0062] Step 1: Proportion the following ingredients in proportion, silicon dioxide 69, alumina 9.25, iron 0.145, quicklime 0.25, magnesium oxide 0.18, potassium oxide 0.185, sodium oxide 0.095, nepheline 9, illite 4.5, sea Paool 7.5, water 45, after stirring evenly, obtain the blank of lead ring 1 by pressing and molding with a ceramic dry press; Step 2: sintering the blank of lead ring 1 in the following five stages;

[0063] Stage 1: Gradually raise the temperature to 287.5 degrees and sinter for 6.5 hours;

[0064] Stage 2: On the basis of stage 1, gradually raise the temperature to 593 degrees, and sinter for 6.5 hours;

[0065] Stage three: on the basis of stage two, gradually raise the temperature to 1195 degrees, and sinter for 6.5 hours;

[0066] Stage 4: On the basis of stage 3, gradually increase the temperature to 1592.5 degrees, and sinter for 7 hours;

[0067] Stage 5: heat preservation treatment, the heat preservation time is 1...

Embodiment 3

[0074] A wire loop comprising:

[0075] Step 1: Proportion the following ingredients in proportion, silicon dioxide 70, alumina 9.5, iron 0.15, quicklime 0.26, magnesium oxide 0.175, potassium oxide 0.19, sodium oxide 0.1, nepheline 10, illite 5, sea Paool 8, water 50, after stirring evenly, obtain the lead wire ring 1 blank by pressing and forming with a ceramic dry press;

[0076] Step 2: sintering the lead ring 1 blank in the following five stages;

[0077] Stage 1: Gradually raise the temperature to 290 degrees and sinter for 7 hours;

[0078] Stage 2: On the basis of stage 1, gradually raise the temperature to 597.5 degrees, and sinter for 6 hours;

[0079] Stage three: on the basis of stage two, gradually raise the temperature to 1200 degrees, and sinter for 7 hours;

[0080] Stage 4: On the basis of stage 3, gradually increase the temperature to 1595 degrees, and sinter for 7.5 hours;

[0081] Stage 5: heat preservation treatment, the heat preservation time is 2 hou...

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Abstract

The invention discloses a wire leading ring and a processing technology thereof. The processing technology comprises the steps of step I, obtaining a wire leading ring blank through a pressing molding method; step II, sintering the wire leading ring blank; step III, carrying out rough processing on the wire leading ring blank in the step II; step IV, carrying out drilling processing on the wire leading ring in the step III, so as to process a threading hole in the surface of the wire leading ring; step V, carrying out reciprocating grinding on the threading hole processed in the step IV in the depth direction of the threading hole till the extension direction of a line formed on the side wall of the threading hole through grinding is parallel to the depth direction of the threading hole; step VI, carrying out finish processing on the wire leading ring in the step V; and step VII, carrying out polishing treatment on the wire leading ring in the step VI. The threading success rate of the wire leading ring obtained through the method can reach 99.8%.

Description

technical field [0001] The invention relates to the field of slow-moving wire-walking parts processing, more specifically, it relates to a lead ring and its processing technology. Background technique [0002] Slow-moving wire is a kind of CNC machining machine tool that uses continuously moving thin metal wires as electrodes to perform pulse spark discharge on workpieces to generate high temperatures above 6000 degrees to etch metal and cut workpieces. The principle of slow wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. [0003] In order to be able to play a good role in guiding the wire, the lead ring is one of the indispensable parts on the slow wire walking machine. At present, the process of producing lead rings in the factory includes: 1. First, press the lead rings; 2. Roughly grind the lead rings; 3. Process the threading holes for the metal wires on the lead rings...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23H7/10C04B35/14C04B35/64
CPCB23H7/105C04B35/14C04B35/64C04B2235/3201C04B2235/3206C04B2235/3208C04B2235/3217C04B2235/3472C04B2235/349C04B2235/405C04B2235/656C04B2235/96
Inventor 陈白琼
Owner 苏州三耐斯电加工配件有限公司
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