A method and device for continuous punching of micro-parts assisted by an electromagnet
A technology of micro-parts and electromagnets, which is applied in the field of micro-manufacturing, can solve problems such as micro-deformation, inability to realize continuous punching of micro-parts, difficulty in realizing continuous processing of micro-parts, etc., and achieve the effect of improving punching accuracy
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Embodiment 1
[0035] The pulse width of the laser beam 1 described in this example is 10 ns, the pulse energy is 5 J, and the spot diameter after focusing is 2 mm; the absorbing layer 3 is a black polyester tape with a thickness of 100 μm; the metal film 5 is an A304 stainless steel film with a thickness of 60 μm; The thickness of the glue 4 is 10 μm; the material of the top block 6 is 20Cr steel, and the distance between the lower surface of the top block 6 and the upper surface of the pressure block 9 is 80 μm; the preload force provided by the spring 7 is 1.2N; the thickness of the gasket 8 is 75 μm; The material of the briquetting block 9 is 20Cr steel; the material of the die 10 is T7 steel, the shape of the cutting edge is circular, and the diameter is 200 μm.
[0036] After punching with an electromagnet-assisted continuous punching device for micro-parts of the present invention, a large batch of A304 stainless steel circular micro-parts with a thickness of 60 μm and a diameter of 20...
Embodiment 2
[0038] The pulse width of the laser beam 1 described in this example is 10 ns, the pulse energy is 5 J, and the spot diameter after focusing is 3 mm; the absorbing layer 3 is a black polyester tape with a thickness of 150 μm; the metal film 5 is a H62 brass film with a thickness of 100 μm The thickness of the glue 4 is 10 μm; the material of the top block 6 is 20Cr steel, and the distance between the lower surface of the top block 6 and the upper surface of the pressure block 9 is 120 μm; the preload force provided by the spring 7 is 1.2N; the thickness of the gasket 8 is 115 μm ; The material of the briquetting block 9 is 20Cr steel; the material of the die 10 is T7 steel, the shape of the cutting edge is a gear, and the outer diameter is 1mm.
[0039] After punching by using an electromagnet-assisted continuous punching device for micro-parts of the present invention, a large number of H62 brass micro-gears with an outer diameter of 1mm and a thickness of 100μm were successfu...
Embodiment 3
[0041] The pulse width of the laser beam 1 described in this example is 10 ns, the pulse energy is 5 J, and the spot diameter after focusing is 4 mm; the absorbing layer 3 is a black polyester tape with a thickness of 200 μm; the metal film 5 is a T2 copper film with a thickness of 150 μm; The thickness of the glue 4 is 10 μm; the material of the top block 6 is 20Cr steel, and the distance between the lower surface of the top block 6 and the upper surface of the pressure block 9 is 170 μm; the preload force provided by the spring 7 is 1.2N; the thickness of the gasket 8 is 165 μm; The material of the briquetting block 9 is 20Cr steel; the material of the die 10 is T7 steel, and the shape of the cutting edge is a square with a side length of 300 μm.
[0042] After punching using an electromagnet-assisted continuous punching device for micro-parts of the present invention, a large number of T2 copper square micro-parts with a side length of 300 μm and a thickness of 150 μm were s...
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Abstract
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