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A method and device for continuous punching of micro-parts assisted by an electromagnet

A technology of micro-parts and electromagnets, which is applied in the field of micro-manufacturing, can solve problems such as micro-deformation, inability to realize continuous punching of micro-parts, difficulty in realizing continuous processing of micro-parts, etc., and achieve the effect of improving punching accuracy

Active Publication Date: 2019-06-28
江阴智产汇知识产权运营有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method can only cause micro-deformation of the parts and cannot achieve the punching often required in production, and it is difficult to realize the continuous processing of micro-parts
Chinese patent ZL201510048737.5 proposes a micro-punching device based on laser shock waves. An absorbing layer, a mask and a water film are placed on the metal film in sequence. The mask hole is similar in shape to the cutting hole of the die insert. The water-passing film is irradiated on the mask and the absorbing layer respectively. Under the action of the specific contour shock wave and the cut-off die hole of the die insert, the metal film and the top block move downward at the same time, and the metal film is cut off. At the same time, a specific Shaped flat micro-parts, but this invention cannot realize continuous blanking of micro-parts

Method used

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  • A method and device for continuous punching of micro-parts assisted by an electromagnet
  • A method and device for continuous punching of micro-parts assisted by an electromagnet
  • A method and device for continuous punching of micro-parts assisted by an electromagnet

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] The pulse width of the laser beam 1 described in this example is 10 ns, the pulse energy is 5 J, and the spot diameter after focusing is 2 mm; the absorbing layer 3 is a black polyester tape with a thickness of 100 μm; the metal film 5 is an A304 stainless steel film with a thickness of 60 μm; The thickness of the glue 4 is 10 μm; the material of the top block 6 is 20Cr steel, and the distance between the lower surface of the top block 6 and the upper surface of the pressure block 9 is 80 μm; the preload force provided by the spring 7 is 1.2N; the thickness of the gasket 8 is 75 μm; The material of the briquetting block 9 is 20Cr steel; the material of the die 10 is T7 steel, the shape of the cutting edge is circular, and the diameter is 200 μm.

[0036] After punching with an electromagnet-assisted continuous punching device for micro-parts of the present invention, a large batch of A304 stainless steel circular micro-parts with a thickness of 60 μm and a diameter of 20...

Embodiment 2

[0038] The pulse width of the laser beam 1 described in this example is 10 ns, the pulse energy is 5 J, and the spot diameter after focusing is 3 mm; the absorbing layer 3 is a black polyester tape with a thickness of 150 μm; the metal film 5 is a H62 brass film with a thickness of 100 μm The thickness of the glue 4 is 10 μm; the material of the top block 6 is 20Cr steel, and the distance between the lower surface of the top block 6 and the upper surface of the pressure block 9 is 120 μm; the preload force provided by the spring 7 is 1.2N; the thickness of the gasket 8 is 115 μm ; The material of the briquetting block 9 is 20Cr steel; the material of the die 10 is T7 steel, the shape of the cutting edge is a gear, and the outer diameter is 1mm.

[0039] After punching by using an electromagnet-assisted continuous punching device for micro-parts of the present invention, a large number of H62 brass micro-gears with an outer diameter of 1mm and a thickness of 100μm were successfu...

Embodiment 3

[0041] The pulse width of the laser beam 1 described in this example is 10 ns, the pulse energy is 5 J, and the spot diameter after focusing is 4 mm; the absorbing layer 3 is a black polyester tape with a thickness of 200 μm; the metal film 5 is a T2 copper film with a thickness of 150 μm; The thickness of the glue 4 is 10 μm; the material of the top block 6 is 20Cr steel, and the distance between the lower surface of the top block 6 and the upper surface of the pressure block 9 is 170 μm; the preload force provided by the spring 7 is 1.2N; the thickness of the gasket 8 is 165 μm; The material of the briquetting block 9 is 20Cr steel; the material of the die 10 is T7 steel, and the shape of the cutting edge is a square with a side length of 300 μm.

[0042] After punching using an electromagnet-assisted continuous punching device for micro-parts of the present invention, a large number of T2 copper square micro-parts with a side length of 300 μm and a thickness of 150 μm were s...

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Abstract

The invention provides an electromagnet-assisted micro-part continuous blanking method and device. Laser shock wave induced when high-power-density nanosecond-grade short-pulse laser radiates an absorbing layer is used as a blanking tool and meanwhile as blank holder force acting on a metal film, and zero-interval high-precision blanking of micro-parts is achieved. When a spring is in a totally-stretched state, the distance between the lower end face of an abutting block and the upper end face of a pressing block is t, the interval between the groove face of the abutting block and the upper end face of a push-and-pull type electromagnet is t3, the thickness of the metal film is t2, the thickness of a strip is t1, t2<t<t1, t<t3, and it can be guaranteed that after blanking is ended, the micro-part is separated from the metal film; but the part, bearing action of the laser shock wave, of the absorbing layer is not still separated from the strip, the micro-part continues adhering to the strip after blanking is ended, under the action of a conveying mechanism, continuous blanking of micro-parts can be achieved.

Description

technical field [0001] The invention relates to the field of micro-manufacturing, in particular to a method and device for continuous punching of micro-parts assisted by electromagnets. Background technique [0002] Micro-Electro-Mechanical System (MEMS, Micro-Electro-Mechanical System), developed on the basis of microelectronics technology, integrates technologies such as lithography, corrosion, thin film, LIGA, silicon micromachining, non-silicon micromachining and precision machining Manufactured high-tech electromechanical devices. Among them, micro parts are the core of MEMS. In order to ensure the high reliability and high precision of the MEMS system, various micro parts that make up the system need to have the characteristics of good mechanical properties, high shape and dimensional accuracy, and in industrial applications, micro parts need to achieve large Continuous batch production. [0003] Chinese patent ZL201010505882.9 proposes a method of using laser shock ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K26/60B23K26/00B23K26/70
Inventor 戴峰泽张紫东
Owner 江阴智产汇知识产权运营有限公司