Electromagnet-assisted micro-part continuous blanking method and device
A technology of micro-parts and electromagnets, which is applied in the field of micro-manufacturing, can solve problems such as micro-deformation, difficulty in realizing continuous processing of micro-parts, and inability to realize continuous punching of micro-parts, so as to achieve the effect of improving punching accuracy
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Embodiment 1
[0035] The laser beam 1 described in this example has a pulse width of 10ns, a pulse energy of 5J, and a focused spot diameter of 2mm; the absorption layer 3 is a black polyester tape with a thickness of 100μm; the metal film 5 is A304 stainless steel film with a thickness of 60μm; The thickness of the glue 4 is 10μm; the material of the top block 6 is 20Cr steel, the distance between the lower surface of the top block 6 and the upper surface of the pressure block 9 is 80μm; the preload force provided by the spring 7 is 1.2N; the thickness of the gasket 8 is 75μm; The material of the compact 9 is 20Cr steel; the material of the die 10 is T7 steel, the shape of the cutting edge is circular, and the diameter is 200 μm.
[0036] After the electromagnet-assisted continuous punching device for micro-parts of the present invention is used for punching, a large number of A304 stainless steel circular micro-parts with a thickness of 60 μm and a diameter of 200 μm are successfully prepared...
Embodiment 2
[0038] The laser beam 1 described in this example has a pulse width of 10ns, a pulse energy of 5J, and a focused spot diameter of 3mm; the absorption layer 3 is a black polyester tape with a thickness of 150μm; the metal film 5 is a H62 brass film with a thickness of 100μm ; The thickness of the glue 4 is 10μm; the material of the top block 6 is 20Cr steel, the distance between the bottom surface of the top block 6 and the upper surface of the pressure block 9 is 120μm; the preload force provided by the spring 7 is 1.2N; the thickness of the gasket 8 is 115μm The material of the pressure block 9 is 20Cr steel; the material of the die 10 is T7 steel, the shape of the cutting edge is gear, and the outer diameter is 1mm.
[0039] After punching with an electromagnet-assisted continuous punching device for micro parts of the present invention, a large number of H62 brass micro gears with an outer diameter of 1 mm and a thickness of 100 μm are successfully prepared.
Embodiment 3
[0041] The laser beam 1 described in this example has a pulse width of 10ns, a pulse energy of 5J, and a focused spot diameter of 4mm; the absorption layer 3 is a black polyester tape with a thickness of 200μm; the metal film 5 is a T2 copper film with a thickness of 150μm; The thickness of the glue 4 is 10μm; the material of the top block 6 is 20Cr steel, and the distance between the bottom surface of the top block 6 and the upper surface of the pressure block 9 is 170μm; the preload force provided by the spring 7 is 1.2N; the thickness of the gasket 8 is 165μm; The material of the compact 9 is 20Cr steel; the material of the die 10 is T7 steel, and the shape of the cutting edge is a square with a side length of 300 μm.
[0042] After punching with the electromagnet-assisted continuous punching device for micro-parts of the present invention, a large number of T2 copper square micro-parts with a side length of 300 μm and a thickness of 150 μm were successfully prepared.
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Abstract
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