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A kind of casting sand composition and casting method

A technology for foundry sand and composition, which is applied in casting molding equipment, molds, mold components, etc. to enhance market competitiveness, reduce hot cracking tendency, and avoid surface micro-cracks

Active Publication Date: 2021-09-21
CHINA RAILWAY SHANQIAO GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It effectively solves the problem that ester-hardened high manganese steel castings can only be sand blasted by water blasting but cannot be sanded out by cold open box dry method. It not only reduces the environmental pollution caused by the discharge of old sand, but also avoids the surface microcracks of castings caused by water blasting sand cleaning process. , can give full play to the advantages of explosive hardening; the most important thing is the success of cold unpacking, realizing the hammering riser process, improving the quality of castings and enhancing market competitiveness

Method used

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  • A kind of casting sand composition and casting method
  • A kind of casting sand composition and casting method
  • A kind of casting sand composition and casting method

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preparation example Construction

[0031] The preparation method of the foundry sand composition may include sequentially adding basic molding sand raw sand, organic ester curing agent for foundry and modified water glass into a continuous sand mixer, and mixing to obtain the foundry sand. Specifically, the addition of the above-mentioned raw sand is 100%, the addition of water glass is 3.5-4.0%, and the addition of organic ester curing agent is 8-10% of the water glass; when mixing sand, the order of adding raw sand is first, and then organic ester curing Add water glass at the end, and the sand mixing time should be as short as possible, just mix well, and use it now to prevent microhardening on the surface of the molding sand and affect the usable time, so as to meet the needs of actual production operations.

[0032] Embodiments of the present application may also provide a casting method using the foundry sand composition, the casting method comprising:

[0033] Add the foundry sand composition into the mo...

Embodiment 1

[0037] Add 100g of forsterite raw sand with a particle size of 30 meshes, 0.28g of Huiyatong HYT G-132 glyceryl acetate curing agent for casting, and Huiyatong HYT S-107G for casting into the continuous sand mixer in sequence. 3.5 g of water glass, mixed to obtain the foundry sand composition.

Embodiment 2

[0039] Add 100g of forsterite raw sand with a particle size of 50 meshes, 0.34g of Huiyatong HYT G-132 glyceryl acetate curing agent for casting, and Huiyatong HYT S-107G for casting into the continuous sand mixer in sequence. 3.8g of water glass, mixed to obtain the foundry sand composition.

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Abstract

The invention discloses a casting sand composition and a casting method. The composition comprises 100% of the basic molding sand raw sand whose particle size is 30-70 mesh; 3.5%-4% of the addition of sand; the modified water glass is high-collapse water glass for casting; the addition of the organic ester curing agent for casting is 8%-10% of the addition of the modified water glass . The foundry sand composition and the casting method provided by the present application, the mold core made by using the foundry sand composition has high strength, good retreatability at high temperature, good collapsibility, non-toxic and tasteless. The high-manganese steel castings produced by it have little thermal cracking tendency, low gas generation, and the recovery of old sand can reach more than 80%. It effectively solves the problem that ester-hardened high manganese steel castings can only be sand blasted by water blasting but cannot be sanded out by cold open box dry method. It not only reduces the environmental pollution caused by the discharge of old sand, but also avoids the surface microcracks of castings caused by water blasting sand cleaning process. , The quality of castings has been improved and the market competitiveness has been enhanced.

Description

technical field [0001] The invention relates to the technical field of shakeout of steel castings, in particular to a casting sand composition and a casting method capable of realizing cold-opening and dry shakeout. Background technique [0002] Casting is a kind of metal thermal processing technology mastered by human beings earlier, with a history of about 6,000 years. China has entered the heyday of bronze castings between 1700 BC and 1000 BC, and the craftsmanship has reached a very high level. Casting is a method in which liquid metal is poured into a casting cavity adapted to the shape of the part, and after it is cooled and solidified, the part or blank is obtained. The material to be cast is mostly a metal that was originally solid but heated to a liquid state (for example: copper, iron, aluminum, tin, lead, etc.), and the material of the mold can be sand, metal or even ceramics. Depending on the requirements, the methods used will vary. [0003] Ester-hardened so...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C1/00B22C1/18B22C9/12
CPCB22C1/00B22C1/188B22C9/123
Inventor 马兰英张晓宇
Owner CHINA RAILWAY SHANQIAO GRP CO LTD
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