178results about How to "Reduced hot cracking tendency" patented technology

The invention discloses an ultrahigh-strength Al-Zn-Mg-Cu system aluminum alloy large-size flat cast ingot and a making method thereof, and belongs to the aluminum alloy making field. The flat cast ingot comprises, by mass, 2.0-2.4% of Cu, 1.95-2.5% of Mg, 5.5-9.0% of Zn, 0.08-0.15% of Zr, 0.0003-0.0015% of Be, below 0.06% of Ti, below 0.04% of Cr, below 0.10% of Mn, 0.085% or less of Si, 0.14% or less of Fe, and the balance Al and inevitable elements, wherein the content of each of the inevitable elements is lower than 0.05%, the total amount of the inevitable elements is lower than 0.15%, and a content ratio of Fe to Si is not less than 1.6. The making method disclosed in the invention improves traditional making methods, and does not need pure aluminum bottoming, and the flat cast ingot made in the invention has the advantages of large size, high strength, no cracks, and high casting success rate.

The invention discloses a light-weight and high-strength cast aluminum lithium alloy and a preparation method thereof. The alloy consists of Li, Cu, Mg, Zn, Zr, Ti, Mn, Ce and impurity elements in specific percentages by weight as well as the balance of Al. During preparation, an aluminum alloy is obtained by smelting Al-Li, Al-Cu, Al-Zr, Al-Ti-B, Al-Mn, Al-Ce intermediate alloy, pure aluminum, pure Zn and Pure Mg, and then is subjected to two-stage solid solution heat treatment of 400-450 DEG C/8-10h and 510-540 DEG C/20-28h, and one-stage aging treatment of (120-190) DEG C* (30-48) h is carried out after hardening treatment to obtain the light-weight and high-strength cast aluminum lithium alloy. The mechanical properties such as room temperature strength, hardness, rigidity and breaking tenacity of the prepared aluminum lithium alloy are superior to those of a traditional business aluminum alloy, and the aluminum lithium alloy is also low in cost.

The invention relates to a rare earth brass alloy with environment protection and easy cutting, which achieves the purpose of improving the easy cutting of the alloy by adding Bi and Mn to replace the lead in Pb brass. The alloy has the components of 55.0-65wt percent of Cu, 0.1-2.5wt percent of Bi, 0.1-1.0wt percent of Mn, 0-3.0wt percent of Sn, 0-1.0wt percent of Ni, 0.1-1.0wt percent of Al, 0.01-0.05wt percent of one or two of Ce and La, the rest of Zn and other inevitable impurities, wherein Bi, Si, Ce, La and Ce+La are added respectively in the form of master alloys of Cu-Bi, Cu-Si, Cu-Ce, Cu-La and Cu-Ce-La. The alloy has the advantages of favorable cutting performance, cold and hot working performances and cast performance, little thermal fragment trend, simple production process of supporting preparation in the existing Pb brass production equipment, low alloy cost, good polishing performance and welding performance, etc.

The invention discloses an iron-based alloy powder material for plasma cladding quick forming, which comprises the following alloy components in percentage by weight: 0.05-0.15 percent of C, 4-8 percent of Ni,10-15 percent of Cr, 0.1-1 percent of B, 0.8-1.2 percent of Si, 0.8-1.2 percent of Mo, 0.25-0.70 percent of Nb, 0.25-3.5 percent of mixed RE(containing 47 percent of Ce, 26 percent of La,18 percent of Nd and 5 percent of Pr in percentage by mass) and the balance of Fe. The iron-based alloy powder with the components is especially suitable for plasma cladding quick forming, and a cladding layer has medium hardness and wear-resistance. The iron-based alloy powder has little tendency to crack and other cladding defects under the condition of multi-layer cladding, and the cladding process is excellent with low powder cost. The powder can be also used for restoring work-piece size or used as a bottom layer before a functional cladding layer is formed during plasma single-layer cladding repair, and can be applied to wider application needs.

The invention relates to an ultra-fine grain aluminum alloy gold welding wire and a preparation method of the ultra-fine grain aluminum alloy gold welding wire. The ultra-fine grain aluminum alloy gold welding wire includes the following components: SC 0.05%-0.8%, Er 0.05%-0.6%, misch metal 0.01%-0.8%, B 0.01%-0.5%, Ti 0.1%-0.3%, Cr 0.05%-0.4%, Zr 0.05%-0.2%, Mn 0.1%-0.6%, Zn 0.2%-1.0%, Mg 4%-8%, and the rest is Al. The preparation method is as follows: adding an aluminum ingot or the molten aluminum into a semi-closed reverberatory furnace firstly; adding Mn, Ti, Zr, Cr and Zn; adding B and the misch metal; conducting the furnace refining on the alloy melt; slagging the alloy melt after the refining; pressing Mg into the alloy melt after stewing; adjusting the temperature of the melt for standby; pouring the melt in an electromagnetic continuous casting machine; preparing an aluminum alloy ingot casting; lifting up the aluminum alloy ingot casting for homogenizing annealing and scalping for standby; putting the aluminum alloy ingot casting into an extrusion die for extrusion, extruding an aluminum alloy wire disc; and conducting wire drawing till the specification and the diameter reach the standard and using. The ultra-fine grain aluminum alloy gold welding wire can effectively improve the structural strength of a welding structure and the welding performance, and overcomes the welding defects of the low strength of an aluminum alloy welding joint and welding cracks.

The invention discloses a Cr12MoV cold stamping mold laser repair technology using cobalt-based tungsten carbide as fusion covering alloy. The Cr12MoV cold stamping mold laser repair technology comprises the following steps: (1) cleaning defects on the surface of a cold stamping mold, and removing grinding racks, oil stains and microcracks on the surface; (2) using Fe316 alloy powder as a bottoming layer, and carrying out laser bottoming fusion covering; (3) using Co06+WC alloy powder as a covering layer, and after cooling the mold to 300-600 DEG C, carrying out laser fusion covering on the covering layer; and (4) carrying out mechanical machining on the surface of the fusion covering layer. According to the technology, the fusion covering layer with high interface bonding strength and compact structure and without cracks is obtained without preheating, the microhardness of the fusion covering layer reaches 58-62HRC9.8N, particularly the fusion covering layer has good abrasive resistance and can meet the production requirements, and the service life of the cold stamping mold can be prolonged.

The invention discloses a preparation method of a graphene alloy nanocomposite and an SLM (Selective Laser Melting) forming process. According to the preparation method, turbid liquid is prepared through the ultrasonic vibration of anhydrous ethanol, so that the graphene is uniformly dispersed in the anhydrous ethanol, the graphene is uniformly dispersed, then after the graphene anhydrous ethanolturbid liquid is mixed with high-temperature alloy in proportion, the graphene and partial residue are distributed in the grain boundary and crystals by participating in the interfacial reaction, so that the strength and toughness of a formed part are improved, and the hot cracking tendency is reduced; the addition of graphene changes the organization form of the material; and in the SLM forming process, the graphene in the graphene high temperature alloy nanocomposite is used as a heterogeneous nucleating agent, and increases the nucleation rate in the solidification crystallization process.The graphene high temperature alloy nanocomposite is prepared by the dielectric barrier discharge plasma-assisted ball milling technique. The plasma enhances the activity of powder, so that columnar crystals preferentially growing change to isometric crystals, grains are refined and the performances are improved.

The invention belongs to the technical field of steel smelting, and relates to a double-phase stainless steel smelting technology. According to the technology, a carbon steel material head, a stainless steel material head, stainless steel cuttings and high carbon ferro-chrome are adopted to serve as raw materials, high-chromium high-carbon molten steel is smelted through an intermediate frequency furnace, and relatively-high-cost low-carbon or micro-carbon chromium iron is not required to be adopted for smelting; after the temperature is proper, the molten steel is transferred into an AOD furnace from a steel ladle; smelting devices like the AOD furnace is adopted for conducting oxygen blowing, decarbonization and molten steel refining, and nitrogen is blown to the steel for increasing nitrogen to the steel; the cost generated by adopting nitralloy for nitrogen adding is reduced, and after the components are qualified, the steel is cast into an electrode blank; when electric slag is remelted, argon or dry air is adopted for protection, and the suction amount of a furnace hearth is further reduced; and the voltage and the current are adjusted to control the melting rate. The double-phase stainless steel smelting technology is also suitable for other applicable fields.

The invention relates to a Mg alloy anode material and a preparation method thereof, and belongs to the technical field of development and preparation of novel anode materials for high-power chemical power sources. The Mg alloy anode material can be utilized as an anode material for a seawater battery or an air battery, and comprises the following chemical components in percentage by mass: 4-7% of Al, 0.5-1.5% of Sn, 0.05-0.5% of Ce, and the balance of Mg and impurities, wherein the total content of the impurities is lower than or equal to 0.01%. A Mg alloy plate being good in electrochemical property, relatively low in self-corrosion rate and high in anode efficiency is obtained by subjecting the Mg alloy anode material to such metal material machining processes as smelting, heat treatment, extrusion and rolling. The Mg alloy anode material provided by the invention has the advantages that the component design is reasonable, the preparation process is simple, the properties of the obtained product are good, and the large-scale industrialized application is facilitated.

The invention discloses a multi-element compounded micro-alloyed Al-Mg-Sc series welding wire. The welding wire comprises the following components in percentage by mass: 4.5 to 7.5 percent of magnesium, 0.3 to 0.63 percent of manganese, 0.1 to 0.2 percent of zirconium, 0.18 to 0.4 percent of scandium, 0.25 to 0.4 percent of cerium and lanthanum and the balance of Al. When the Sc and Zr multi-element compounded micro-alloyed Al-Mg-Sc series welding wire is used for the fusion welding of an Al-Zn-Mg (Sc) series alloy and an Al-Mg (Sc) series alloy, the welding seam alloy has fine and uniform textures and the hot cracking tendency of a welded joint is obviously reduced. The alloy welding wire has relatively high fluidity at a welding temperature, can obtain more excellent welding seam textures, reduces the welding hot cracking tendency of the welding seam alloy, obtains relatively high strength of the joint after welding and has relatively strong corrosion resistance.

The invention discloses a ceramic shell manufacturing method. The ceramic shell manufacturing method comprises the following steps: step one, fixing reinforcing ribs on a part which easily deforms due to bulging at least during casting of the outside of the ceramic shell; and step two, after the ceramic shell obtained from the step one is fully dried, removing a wax mould in the ceramic shell, then removing residual wax, and roasting to obtain the required ceramic shell finally. During construction of the ceramic shell manufactured by the method, problems of heat crack of castings due to over high strength of the ceramic shell and bulging deformation of the castings due to over-low strength of the ceramic shell can be relieved at least. The invention discloses a method for manufacturing a ceramic shell of a turbine blade, and the ceramic shell manufacturing method is used.

The present invention relates to a method for preparing magnesium casting coating; 0.7 percent of paligorskite clay that is configured with 17 percent of water is milled for 3 hours to be made into solution A; secondly 5 percent of talcum powder, 3 percent of diatomite, 0.5 percent of KBF4 and 1 percent of aluminium phosphate are put into a spherical mill, and is respectively mixed with solution A, 3 percent of silica sol and 67.6 percent of water to be milled for 3 hours to obtain the magnesium alloy metal-typed casting coating; metal mould is heated to be about 200 DEG C, and then is sprayed with a layer of magnesium alloy casting coating on the surface, and is dried finally. The method of the present invention has the advantages of strong heat preservation, flame retardant performance, sticking performance and coating performance, favorable suspension performance and less heat fracture of the casting piece. Oxidation is prevented, so the surface is bright and smooth and is free from oxidized wrinkle.

The invention belongs to the technical field of metal materials, and in particular, relates to an extrusion cast aluminum alloy material and a preparation method thereof. The extrusion cast aluminum alloy material comprises the following elements in percentage by mass: 2.5-6.0% of Mg, 3.0-6.0% of Zn, 0.5-2.0% of Cu, 0.01-1.5% of rare earth element RE, 0.00005-0.2% of Ti, 0.00001-0.1% of B, 0-0.2%of Sr, 0-0.2% of Zr, the balance of Al, and impurities not more than 0.45%, wherein the rare earth element is one or combination of more in Ce, Y, La, Pr, Nd, Sm, Eu, Gd, Dy, Ho, Er, Tm, Yb and Lu. The aluminum alloy material is excellent in room-temperature comprehensive mechanical performance and casting performance.

The invention belongs to the technical field of metal materials, and particularly relates to a metal-type gravity casting aluminum alloy material and a preparation method thereof. The metal-type gravity casting aluminum alloy material is prepared from the following elements in percentage by mass: 2.0 to 4.5 percent of Mg, 3.0 to 5.5 percent of Zn, 0.5 to 1.5 percent of Cu, 0.01 to 1.5 percent of rare earth element RE, 0.00005 to 0.2 percent of Ti, 0.00001 to 0.1 percent of B, 0 to 0.2 percent of Sr, 0 to 0.2 percent of Zr, the balance Al, and less than or equal to 0.30 percent of impurities, wherein the rare earth element is one or combination of multiple elements of Ce, Y, La, Pr, Nd, Sm, Eu, Gd, Dy, Ho, Er, Tm, Yb and Lu. The aluminum alloy material is excellent in indoor temperature integrated mechanical properties and favorable in casting performance.

The invention discloses a welding wire special for 7XXX series aluminum alloy and a manufacturing method thereof. The special welding wire is composed of, by mass, 2.0%-6.0% of Ni, 0-5.0% of Mg, 0.1%-0.3% of Zr, 0.1%-0.3% of Ti, 0.1%-0.3% of Cr, 0-0.1% of Fe, 0-0.1% of Si, and the balance Al. The manufacturing steps comprise burdening, smelting, sampling analysis, semicontinuous casting, homogenizing heat treatment, extruding, wire drawing, surface treatment, cleaning, drying and packaging. According to the welding wire, the element Ni which can be subjected to the eutectic reaction with the Al is selected, so that the hot tearing tendency of welds is reduced by forming eutectic structures. The welding wire is suitable for all 7XXX series aluminum alloy and is mainly specific to welding of the high-strength 7XXX series aluminum alloy with poor welding performance. By adopting the welding wire for fusion welding of the 7XXX series aluminum alloy, welding cracks can be effectively avoided, and the weldability of the high-strength 7XXX series aluminum alloy is improved. Through proper heat treatment of welding joints, the strength of the welds is not lower than 260 MPa, and elongation is not lower than 3%.

The invention relates to a preparation device and method of an aluminum alloy ingot with the ultra-large dimension, and belongs to the field metal material processing. The device mainly comprises a melt processor, a lifting mechanism, a hot top, a crystallizer, a water tank and a dummy ingot; the hot top is installed above the crystallizer, the dummy ingot is arranged below the crystallizer, the crystallizer is fixedly installed on the water tank, the metal processor is connected with the lifting mechanism, the lifting mechanism is fixed to the water tank, and in the casting process, the melt processor is placed on the hot top and/or inside the crystallizer through the lifting mechanism. Accordingly, electromagnetic field applying and forced cooling are conducted on alloy melt on the hot top and inside the crystallizer in the continuous casting process from the interior, heat exchange and mass transfer of the core of the alloy melt are accelerated, the uniformity of a temperature field and a component field of the melt is improved, and fine grain homogeneous casting of the aluminum alloy ingot with the ultra-large dimension is achieved. According to the preparation device and method of the aluminum alloy ingot with the ultra-large dimension, the implementation effect is significant, the production efficiency is high, and the preparation device and method are likely to be combined with large-scale industrial production and have a wide industrial application prospect in the manufacturing fields of aerospace, rail transit, ships and the like.

The invention discloses a high-entropy alloy fine grain in-situ additive manufacturing method. High-entropy alloy fine grain in-situ additive manufacturing is alternately achieved by combining high-entropy alloy cable type welding wire additive manufacturing and cold spraying technology strengthening. High-entropy alloy powder (mixed elementary substance powder) matched with high-entropy alloy cable type welding wires is adopted in cold spraying, powder particle high-speed flow impacts an overlay welding layer, and element burning loss brought by electric arc additives is made up; the impact effect and the fine grain strengthening effect are achieved; a cold spraying layer has the residual compressive stress effect, and the welding residual stress of the electric arc additives is releasedor reduced or eliminated; and phase change is promoted by controlling the powder composition and strong plastic deformation of powder particles, and the element and the structure of a high-entropy alloy forming component are controlled.

The invention discloses high-thermal-conductivity die-casting magnesium alloy and a preparation technology thereof. Chemical components of the high-thermal-conductivity die-casting magnesium alloy comprise, by mass, 8-13% of Zn, 0.1-1% of Ca, 0-1% of Mn, 0-1% of La, 0-1% of Ce and the balance Mg, wherein the content of Mn, the content of La and the content of Ce are not zero at the same time. The magnesium alloy is suitable for die casting and has excellent mechanical properties and high thermal conductivity, the thermal conductivity of the magnesium alloy at room temperature can reach about two times that of commonly used die-casting AZ91, and the tensile strength of the magnesium alloy is similar to that of AZ91 magnesium alloy.

The invention discloses a high-strength and corrosion-resistant Al-Mg-Zr aluminum alloy welding stick and a preparation method thereof. The proportion of alloy elements in an Al-Mg-Zr alloy is controlled in an optimized manner, and meanwhile, powder preparation, hot isostatic pressing, extrusion, continuous extrusion and drawing processes are adopted for preparing the welding stick with the fine crystalline grains, uniform structure and the good comprehensive performance. The novel alloy welding stick has the good formability and the low hot cracking tendency in the TIG or MIG welding formingprocess, a welding joint has the high strength and excellent corrosion resistance, the welding stick can be used for welding corrosion-resistant Al-Mg series alloys and high-strength Al-Zr-Mg series alloys, welding requirements of all-aluminum ship and warship bodies and armor protection decks are met, and the application prospects are broad.

The invention relates to an anti-swing bar, in particular to an aluminum alloy high-strength anti-swing bar, and belongs to the technical field of alloy materials. The high-strength anti-swing bar ismade of an aluminum alloy material, and the aluminum alloy material consists of the following components in percentage by mass: 11.2-11.8% of Si, 1.0-1.5% of Mg, 0.1-0.2% of Cr, 0.25-0.3% of Cu, 0.15-0.25% of Mn, 0.1-0.3% of Zr, and the balance of Al and inevitable impurity elements. The high-strength anti-swing bar is manufactured from the aluminum alloy material, and is added with a covering agent and a K/Na modifier in a preparation process, so that the alloy has high strength and good stress corrosion resistance.

The invention discloses a toughened glass insulator and a fabrication method thereof. The insulator at least can resist lightning steep slope peak 6,000kV/s and can stand repeated circulation impact of -50 to 50 DEG C in a standard load condition, a standard load can be still supported after self explosion at 0 DEG C, the surface pressure stress is not lower than 150Mpa, the impact strength of an U-shaped gap is not lower than 20J/cm<2>, and the light transmittance is not lower than 98%. On the basis that lead glass belonging to toughened glass, lanthanum oxide and bismuth oxide which are used for improving chemical stability and light transmittance of glass are added, zirconium oxide and titanium oxide which are used for improving acid and alkali resistance, light transmittance and radiation protection capability of the glass are also added, and the toughened glass insulator is finally fabricated through tempering under the protection of nitrogen. The toughened glass insulator has the advantages of good electrical property, high automatic fracture toughness, high light transmittance, good integrated mechanical property, long service lifetime and good economy.

The present invention relates to a method for preparing the magnesium casting coating; 0.8 percent paligorskite clay that is configured with 17 percent of water is milled for 3 hours to be made into solution A; secondly 3 percent of talcum powder, 4 percent of diatomite, 0.6 percent of NH4BF4 and 3 percent of boric acid are put into a spherical mill, and is respectively mixed with solution A, 4 percent of silica sol and 67.6 of percent water to be milled for 3 hours to obtain the magnesium alloy metal-typed casting coating; metal mould is heated to be about 200 DEG C, and then is sprayed with a layer of magnesium alloy casting coating on the surface, and is dried finally. The method of the present invention has the advantages of strong heat preservation, flame retardant performance, sticking performance and coating performance, favorable suspension performance and less heat fracture of the casting piece. Oxidation is prevented, so the surface is bright and smooth and is free from oxidized wrinkle.

The invention discloses an Al-Zn-Mg aluminum alloy welding wire for arc additive manufacturing and a preparation method of the Al-Zn-Mg aluminum alloy welding wire. The welding wire is prepared from Zn, Mg, Al and impurity elements. The welding wire contains the components in percentage by mass as follows: 6.25%-6.75% of Zn, 2.25%-2.75% of Mg and less than 0.2% of the impurity elements, wherein the mass percentage of single impurity element is less than 0.1%. The welding wire can be used for arc additive manufacturing and has high deposit strength.