A phonon diagnosis system for pipeline defects and its implementation method

A diagnostic system and phonon technology, applied in pipeline systems, gas/liquid distribution and storage, mechanical equipment, etc., can solve problems such as difficult to find defects, economic losses, complex processes, etc., to achieve real-time diagnosis and early warning, prevent Accidents occur and the effect of improving detection efficiency

Active Publication Date: 2021-11-12
BEIJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Non-destructive testing is a non-contact testing technology, which mainly uses the physical or chemical reactions of light, heat, magnetism and electricity in the equipment to obtain the status information of the equipment. The type of defect is sensitive, it is difficult to find defects in the microscopic state of the material, it is not suitable for the detection of all defect types, and the operation cost of comprehensive detection of trenchless pipelines is high, the process is complicated, and the development of material defects cannot be monitored in time, resulting in the occurrence of material defects. The phenomenon of equipment scrapping, resulting in economic losses
For crossing pipelines, such as tunnels, rivers, highways, overhead pipelines and crossing pipelines between two mountains or rivers, the existing non-destructive testing technology is difficult to detect defects

Method used

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  • A phonon diagnosis system for pipeline defects and its implementation method
  • A phonon diagnosis system for pipeline defects and its implementation method
  • A phonon diagnosis system for pipeline defects and its implementation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0071] The application possibilities of the digital phonon diagnostic detection system will be disclosed using the following examples. Such as figure 1 As shown, the described experimental device system includes: phonon emission module 1, oscilloscope 2, signal generator 4, power supply board 6, data signal line 7, industrial computer 8, USB interface 9, LCD touch screen 10, acquisition card 11. Oscilloscope 12, 3m steel pipe 14, phonon receiving module 15, phonon receiving probe 16, phonon signal receiving end 17, phonon signal transmitting end 18, phonon emitting probe 19.

[0072] In order to detect a 3m buried steel pipe with a small hole in the middle and open at both ends, the following steps will be followed:

[0073] Step 1, the phonon emission probe 19 in the phonon emission module 1 is paired with the phonon signal emission end 18, and the phonon reception probe 16 in the phonon reception module 15 is paired with the phonon signal reception end 17;

[0074] Step 2,...

Embodiment 2

[0085] In engineering practice, there are blind plates fixed by bolts on both sides of the pipeline, which are used to input fluid, such as figure 1 As shown, in the experiment, the 8m side with a blind hole defect is taken as an example. The blind plate on one side is opened and water is poured in to simulate the fluid transmission. The specific steps are as follows:

[0086] Step 1, the phonon emission probe 19 in the phonon emission module 1 is paired with the phonon signal emission end 18, and the phonon reception probe 16 in the phonon reception module 15 is paired with the phonon signal reception end 17;

[0087] Step 2, placing a pair of phonon emitting modules 1 and phonon receiving modules 15 on the two ends of the outer surface of the 8m-long pipeline 14, so that the phonon signal transmitting end 18 and the phonon signal receiving end 17 are at the same horizontal line;

[0088] Step 3, use the data signal line 7 to connect the red line of the output channel 3 of th...

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Abstract

The invention discloses a pipeline defect phonon diagnosis system and a realization method. The digital phonon diagnosis detection system includes a phonon emission module, a phonon reception module, an oscilloscope, a signal generator, an industrial computer, an acquisition card, and a power supply board device. Wherein, the phonon emitting module includes a phonon emitting probe and a phonon signal transmitting end, and the phonon receiving module includes a phonon receiving probe and a phonon signal receiving end. The modulator of the GFSK modulation mode is integrated on the phonon emission probe, and the signal provided by the signal generator is modulated to 433MHz, which is transmitted to the phonon receiving end through the phonon signal transmitting end acting on the pipeline to be tested, and the phonon receiving probe utilizes demodulation The module uses GFSK to demodulate the signal, and transmits it to the industrial computer equipped with the acquisition card through the data signal line to complete the signal acquisition. The invention can realize the defect detection of the pipeline, save the cost, and has broad application prospects.

Description

technical field [0001] The invention relates to information collection, electromagnetic carrier, solid physics, phonon theory, non-destructive testing, signal processing and other multidisciplinary fields, in particular to a digital phonon diagnosis and detection system, which can be used for defect detection of steel pipelines, especially Crossing the pipeline belongs to the new field of non-destructive testing of special equipment. Background technique [0002] At present, the detection technologies for pipeline defects mainly include external detection and internal detection. The external inspection method is mainly based on manual inspection. For large-scale equipment, the inspection is difficult and the process is complicated, and it is not conducive to discovering internal cracks, slag inclusions, pores and other welding defects in the pipeline, as well as microscopic cracks caused by stress concentration and corrosion. Therefore, regular inspection of the pipeline is...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F17D5/06
CPCF17D5/06
Inventor 王新华宋艳伟赵以振谷雅萍陈迎春帅义
Owner BEIJING UNIV OF TECH
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