Foaming modifier, foaming masterbatch, foaming material and preparation method thereof

A technology of foaming masterbatch and foaming agent, applied in the field of materials, can solve the problems of increased gas foaming expansion resistance, limited shear dispersing ability, affecting the performance of parts, etc., and achieves high foaming efficiency and widens decomposition temperature. interval, the effect of reducing the decomposition rate

Active Publication Date: 2021-12-14
GUANGDONG ALDEX NEW MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the higher the melt strength of the base material, the relative fluidity tends to decrease, especially for the polypropylene material, the fluidity of the high melt strength polypropylene material obtained by cross-linking and grafting will decrease significantly , the resistance to gas foaming and expansion increases, and the expansion ratio is often not high
For materials with high flow and high melt strength, due to the limited shear dispersion ability of the melt storage material of the injection molding equipment, when the foaming agent decomposes too fast, part of the foaming agent has decomposed and expanded into local large cells. High body strength and no cell rupture ensure a good appearance of the part, but local large cells will cause stress concentration, even if the mechanical properties of the non-foaming area are high, the stress concentration will seriously affect the performance of the part

Method used

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  • Foaming modifier, foaming masterbatch, foaming material and preparation method thereof
  • Foaming modifier, foaming masterbatch, foaming material and preparation method thereof
  • Foaming modifier, foaming masterbatch, foaming material and preparation method thereof

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preparation example Construction

[0059] The preparation method of foam masterbatch of the present invention, comprises the following steps:

[0060] 1) Mix and stir the foaming agent and heat-absorbing agent, add the first layer of coating material, heat, add the slow-release agent, stir, then add hydroxyl polydimethylsiloxane and hydrogen-containing silicone oil, stir to obtain mixture A ;

[0061] 2) Put polyethylene, vinyl elastomer, platinum catalyst, mixture A and processing aid prepared in step 1) into a mixer in proportion to mix and stir, melt and extrude in a twin-screw extruder, and granulate. Instantly.

[0062] In the preparation method of the present invention, the foaming agent, heat-absorbing agent and slow-release agent are pre-coated with a coating agent, and the coating agent plays a certain role in blocking heat transfer, so that the injection molding of the resin material can be performed in a short time. In the molding process of heat transfer, a small amount of gas generated when the f...

Embodiment 1

[0088] A kind of foam masterbatch, by weight percentage, is prepared from following components:

[0089]

[0090] Among them, the foam modifier includes 2.5% ferric nitrate, 2.5% copper sulfate, 5% of the first layer of coating agent and 5% of the second layer of coating agent, wherein in the first layer of coating agent, erucic acid Amide: stearic acid: zinc stearate = 2:1:1, in the second coating agent, hydroxyl polydimethylsiloxane: hydrogen-containing silicone oil: platinum catalyst = 1:1:0.005.

[0091] Adjust the screw combination of the twin-screw extruder: the screw combination conveying element uses a large lead conveying element, and the machine uses a small length-to-diameter ratio extruder of 36:1 to make the residence time of the melt in the screw as short as possible.

[0092] The preparation steps of the masterbatch are as follows: (1) Put the foaming agent and the heat absorbing agent into the high mixer according to the above-mentioned certain ratio and sti...

Embodiment 2

[0099] A kind of foam masterbatch, by weight percentage, is prepared from following components:

[0100]

[0101] Wherein, include 2.5% ferric nitrate, 2.5% copper sulfate, 5% first-layer coating agent and 10% second-layer coating agent in the foam modifier, wherein the first-layer coating agent erucamide: Stearic acid: zinc stearate = 2:1:1, the second coating agent hydroxypolydimethylsiloxane: hydrogen-containing silicone oil: platinum catalyst = 1:1:0.005.

[0102] Adjust the screw combination of the twin-screw extruder: the screw combination conveying element uses a large lead conveying element, and the machine uses a small length-to-diameter ratio extruder of 36:1 to make the residence time of the melt in the screw as short as possible.

[0103] The preparation steps of the masterbatch are as follows: (1) Put the foaming agent and heat absorbing agent into the high mixer according to a certain proportion and stir for 2 minutes, then add a certain amount of the first laye...

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Abstract

The invention provides a foam modifier, a foam master batch, a foam material and a preparation method thereof. Among them, the foam modifier uses ferric nitrate as the heat absorbing agent, copper nitrate or copper sulfate as the slow-release agent, and is combined with coating materials to prepare the foam modifier. The foaming modifier, foaming agent, carrier and auxiliary agent are mixed and extruded to obtain the foaming masterbatch. The prepared foam masterbatch has the characteristics of high initial decomposition temperature, slow decomposition speed and wide decomposition temperature range. At the same time, the decomposition of the endothermic agent in the foaming modifier can also generate gas, thereby increasing the foaming ratio. Based on the above characteristics of the foaming masterbatch, it can be prepared in a resin matrix with high fluidity, with high foaming efficiency, small cell diameter, no appearance defects such as air marks, material flowers, peeling and delamination, and high mechanical properties. foam material.

Description

technical field [0001] The invention belongs to the field of materials, and in particular relates to a foaming modifier, a foaming masterbatch, a foaming material and a preparation method thereof. Background technique [0002] Driven by the lightweight trend of automobiles, micro-foamed materials, as an air-filled composite material, have the characteristics of low density and significant weight reduction effect. The performance impact of the artifact is slight and highly respected. However, in the injection molding process of micro-foamed polypropylene prepared by chemical foaming, there are common appearance problems such as air marks, material flowers, peeling and delamination, which affect the appearance of the parts. The internal structure of the part has problems such as too large pore size, poor pore size uniformity, and string holes, which affect the performance of the part. These are related to the mold structure, molding method, auxiliary technology and melt stre...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08K13/06C08K9/10C08K3/30C08K3/28C08K3/34C08K5/134C08K5/526C08K5/3435C08K5/25C08L23/12C08L23/08C08J9/08C08J3/22C08J9/22C08J9/16
CPCC08J9/0061C08J9/0066C08J9/009C08J9/0023C08J9/0038C08J9/0028C08J9/0095C08J3/226C08J9/228C08J9/16C08J2203/06C08J2205/044C08J2323/06C08J2423/08C08J2423/06
Inventor 洪剑城卢健体罗贤祖
Owner GUANGDONG ALDEX NEW MATERIAL CO LTD
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