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Inductor component and method for manufacturing the same

A manufacturing method and technology of inductors, applied in the direction of inductors, transformer/inductor components, fixed inductors, etc., can solve the problems of reducing the coil size and narrowing the gap, and achieve the effect of miniaturization

Active Publication Date: 2021-08-20
MURATA MFG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, it is difficult to reduce the size of the coil by narrowing the gap between adjacent turns of the coil

Method used

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  • Inductor component and method for manufacturing the same
  • Inductor component and method for manufacturing the same
  • Inductor component and method for manufacturing the same

Examples

Experimental program
Comparison scheme
Effect test

no. 1 approach

[0048] (Structure of inductor parts)

[0049] figure 1 It is a top perspective view showing an inductor component according to an embodiment of the present invention. figure 2 is a bottom perspective view of the inductor part. image 3 It is a bottom perspective view showing the inside of an inductor component. Figure 4 It is an exploded perspective view of the inductor part.

[0050] Such as Figure 1 ~ Figure 4 As shown, the inductor component 1 has a case 2, an annular core 3 housed in the case 2, a first coil 41 and a second coil 42 wound around the core 3, and is mounted on the case 2 and connected to the case 2. The first to fourth electrode terminals 51 to 54 to which the first coil 41 and the second coil 42 are connected. The inductor component 1 is, for example, a common mode choke coil or the like.

[0051] The housing 2 has a bottom plate portion 21 and a box-shaped cover portion 22 covering the bottom plate portion 21 . The casing 2 is made of a material h...

no. 2 approach

[0121] Figure 7 It is a sectional view which shows 2nd Embodiment of a pin member. The second embodiment differs from the first embodiment in the shape of the end portion of the pin member. This different configuration will be described below. The other configurations are the same as those of the first embodiment, and are given the same reference numerals as those of the first embodiment, and description thereof will be omitted.

[0122] Such as Figure 7 As shown, the cross-sectional area of ​​the portion of the second straight pin member 412A other than the weld portion 80 is equal to the cross-sectional area of ​​the portion of the curved pin member 410 other than the weld portion 80 . The cross-sectional area of ​​the curved pin member 410 refers to the cross-sectional area of ​​the plane perpendicular to the extension direction (center line 410c) of the curved pin member 410, and the cross-sectional area of ​​the second straight pin member 412A refers to the extension...

no. 3 approach

[0127] Figure 8AIt is a bottom view showing the third embodiment of the manufacturing method of the inductor component. The third embodiment differs from the first embodiment in the shape of the pin member. This different configuration will be described below. The other configurations are the same as those of the first embodiment, and are given the same reference numerals as those of the first embodiment, and description thereof will be omitted.

[0128] Such as Figure 8A As shown, in the adjacent second straight pin member 412B and curved pin member 410 , the end surface 412f of the end portion 412e of the second straight pin member 412B and the peripheral surface 410f of the end portion 410e of the curved pin member 410 are in contact with each other. At this time, the second linear pin member 412B and the curved pin member 410 are arranged on the core body 3 in a state where the width of the end portion 412e of the second linear pin member 412B decreases toward the end...

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Abstract

An inductor component and a method for manufacturing an inductor component that enables miniaturization of the inductor component. An inductor component includes an annular core; and a coil including a plurality of pin members and wound on the core with neighboring pin members connected to each other. A first pin member and a second pin member both adjacent to each other have a welded part in which an end face of an end part of the first pin member and a peripheral surface of an end part of the second pin member are welded to each other. The welded part is not provided on an outer side edge of the second pin member as viewed from a direction orthogonal to a first plane containing a center line of the end part of the first pin member and a center line of the end part of the second pin member.

Description

technical field [0001] The present invention relates to an inductor component and a method of manufacturing the same. Background technique [0002] Conventionally, as an inductor component, there is a technique described in JP Misho 50-20152 A (Patent Document 1). This inductor component includes an annular core and a coil wound around the core. The coil includes a U-shaped first wire member and a linear second wire member, and the end of the first wire member is connected to the end of the second wire member to form one turn of the coil. [0003] Patent Document 1: Japanese Publication No. 50-20152 [0004] However, the inventors of the present application have found that, in the above-mentioned conventional inductor component, when the end portion of the first wire member and the end portion of the second wire member are to be welded to form a welded portion, as the inductor component becomes smaller, As a result, the size of the welded portion becomes a problem. Speci...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F17/06H01F27/30H01F41/04
CPCH01F17/062H01F27/306H01F41/04H01F17/06H01F27/303H01F27/2895H01F27/29H01F2027/297
Inventor 长谷川信佐佐木达哉平井真哉杉山郁乃田村俊光
Owner MURATA MFG CO LTD