[0013] The present invention provides improvements to the
heat distribution, the use of combustible finishing materials, and the aesthetic appearance of prefabricated air circulating fireplaces, while maintaining the
heating efficiency and
cost effectiveness to manufacture, transport, and install these prefabricated fireplaces. The present invention can be utilized on many existing models of prefabricated fireplaces as well as being embodied into new prefabricated fireplace designs. More specifically, the present invention provides a separate air distribution assembly adapted to prefabricated air circulating fireplaces that collects heated air that would normally be discharged into the room from an opening immediately above the firebox and instead conveys the heated air upward behind the decorative facing of the fireplace where it is discharged into the room at or near the ceiling. The air distribution assembly is positioned generally above the prefabricated fireplace and forms a main portion of the fireplace facing. The assembly includes a housing with a vertical air passageway that extends through it with an opening corresponding to the outlet opening of the fireplace. The air distribution assembly conveys the heated air discharged from the fireplace outlet air opening behind the decorative fireplace facing through the assembly for
discharge at or along the ceiling. The visible portions of the air distribution assembly may be pre-finished to form the decorative face of the fireplace, or unfinished for subsequent on site finishing. In an alternate arrangement, the separate air
distribution system conveys the heated air discharged from the fireplace to an adjacent room. One improvement afforded by this invention is that it conceals from most vantage points the large outlet grilles visibly mounted on the face of the subject prefabricated fireplaces which detracts from the aesthetic appearance of the fireplace. Another
advantage of this invention is that it redirects the heated air from the prefabricated fireplace that would normally gravitate up the decorative face of the fireplace exposing the facing, materials, mantel shelves, paintings and other decoration that commonly form part of the completed fireplace to high temperatures that could lead to damage, discoloration, or potential fire hazards. The heated air is instead conveyed in a separate air distribution assembly behind the decorative face of the fireplace thereby keeping the face of the fireplace relatively cool, facilitating the safe use of combustible facing materials in applications that it would otherwise not be safe to do so. This provides the user of this invention with new decorative finishing options. Still another
advantage of this invention is that it prevents the quick overheating of the area immediately in front of the fireplace, which is usually where most seating is arranged, by separating the
radiant heat output into the room by the firebox from the
convection heat output, by conveying the
convection heat behind the face of the fireplace for
discharge at or along the ceiling. The invention can also increase convection
airflow through the prefabricated fireplace with proper
sizing of the air distribution assembly whereby the vertical column of heated air within the air distribution assembly greats a
chimney effect drawing more air through the prefabricated fireplace.
[0015] The present invention has applications for many types of prefabricated air circulating fireplaces in the marketplace and consequently the specific form in which the invention is to be constructed would vary depending on the application. For example, an electric prefabricated air circulating fireplace does not have a firebox; it has a
flame effect apparatus that produces images of flames and glowing embers and therefore does not direct significant amounts of
radiant heat at the components of the subject invention positioned in front of the fireplace outlet grille and therefore there would be no need for a
heat shield or non-combustible air distribution assembly. Another example of a fundamental difference between different types of prefabricated fireplaces that can affect the construction of the invention is that gas and electric fireplaces do not require a hearth that extends in front of the fireplace opening because they do not generate sparks or contain loose pieces of burning fuel that could roll out of the firebox onto the floor and present a
fire hazard, as is the case with
wood burning fireplaces. The air distribution assembly of the present invention may be used without a hearth providing all the benefits described except for the concealment of the inlet grille and / or opening. However, a hearth is still commonly used for aesthetic purposes with gas and electric fireplaces. Therefore, a smaller less robust hearth can be utilized in gas and electric fireplaces to reduce cost and / or take
advantage of other aesthetic design opportunities that could not be utilized with the hearth requirements of
wood burning fireplaces.