Variable diameter filaments
A monofilament, length-changing technology, applied to brushes, household utensils, bristles, etc., can solve the problems of small diameter at the top, lack of scrubbing, and reduced cleaning effect between teeth
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Embodiment 1
[0023] Nylon 612 (Zytel , manufactured by DuPont) blend into the hopper of a single-screw extruder. A spinneret with circular capillaries was mounted in the die head and the polymer was extruded at 240°C and quenched in 25°C water approximately 1" below the spinneret. The resulting filaments were The change in diameter of the rubber extrusion roll as described in US Pat. Repeat in 4" increments. The filaments were oriented at a draw ratio of 3.75:1, resulting in a variation in tow diameter of approximately 5 to 9 mils. The filaments were heat set by passing through an oven at 170°C-180°C. After spinning, drawing and heat setting, the filaments were wound on large spools and made into bundles approximately 98" long with an average diameter of 2". The bundle was then wrapped in paper and cut to a final length of approximately 96 inches. The 96 inch bundle was then cut into 34 mm long slices. The surface of the slice included filaments varying in diameter from 0.005 inches...
Embodiment 2
[0025] Using the same method as described in Example 1, filament chips varying in tip diameter from 0.004" to 0.007" were produced. The 0.004" to 0.007" variable diameter material was produced by extrusion as described in Example 1. The resulting filaments had diameters varying from 0.008 to 0.014 inches. They were drawn and heat set 3.75:1 to produce filaments varying in diameter from 0.004 to 0.007 inches. The repeat cycle is 4 inches from smallest to smallest diameter. The filaments were assembled into bundles, wrapped in paper and cut into 34mm chips. The slices were fitted to toothbrushes, which yielded tufts of filaments with tip diameters ranging from 0.004 inches to 0.007 inches. The photo of Figure 4 shows the real clusters.
[0026] Toothbrushes with variable diameter filaments of 0.004-0.007 inches were sent to a dental laboratory at the University of Pennsylvania for testing. The brushes were tested for subgingival access, gingival margin, interdental access e...
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