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Manufacture method for medicinal starch

A manufacturing method and technology of starch, which is applied in the field of starch manufacturing, can solve the problems of dry starch granule explosion, hidden dangers, short time, etc., and achieve the effect of safe production, small safety hidden dangers, and improved sterilization effect

Active Publication Date: 2013-01-02
江苏昕宇药业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This is because the airflow drying and sterilization process time in the tower airflow drying system is too short, and considering the scorching of corn flour, the airflow drying temperature should not be too high, and the inlet airflow temperature can only be below 160°C. After the exchange, the temperature of the outlet airflow is lowered to below 40°C. During the instant drying time, the temperature cannot be too high, and the killing effect of microorganisms is bound to be difficult to meet the requirements.
[0005] 2. There are potential safety hazards in the drying and sterilization process
In the process of airflow drying and sterilization, the dried medicinal starch flows with the high-speed airflow, and it is inevitable to rub against each other to generate static electricity. The dry starch particles dispersed in the flowing airflow are easily exploded by static sparks. The actual production facts show that, Occasionally, explosion accidents occurred due to inadvertent process control during starch tower air drying

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Embodiment 1 carries out following steps successively:

[0028] 1. Material selection: Choose 1000 kg of dry corn starch that meets the national standard GB / T8885--2008;

[0029] 2. Roasting and sterilization: Put 1,000 kg of the above-mentioned dry corn starch into a covered and controllable interlayer roasting pot with a volume of 20 cubic meters, carry out 110 ° C ≤ material temperature ≤ 160 ° C, stir and stir fry at a speed of 20 times / minutes, continuously stirring and frying for 90 minutes for roasting and sterilization to obtain dry and sterilized material;

[0030] 3. Sterilization and cooling: move the above-mentioned dry sterilized material into the interlayer cooling pot with circulating water for cooling at room temperature in the interlayer, and stir the agitator driven by the motor in the pot at 20 times / min. Use circulating water for cooling in the interlayer to cool down, and cool to below 70°C within 40 minutes;

[0031] 4. Screening: Use a sieve wi...

Embodiment 2

[0034] Embodiment 2 steps 4, 5, 6 are the same as Embodiment 1, the difference is

[0035] 1. Material selection: choose 2000 kg of dry corn starch that meets the national standard of GB / T8885--2008;

[0036] 2. Roasting and sterilization: Put 2000 kg of the above-mentioned dry corn starch into a 20 cubic meter covered and controllable interlayer roasting pot, carry out 110°C ≤ material temperature ≤ 160°C, stir and stir fry at a speed of 30 times / minutes, continuously stirring and frying for 110 minutes for roasting and sterilization to obtain dry and sterilized material;

[0037] 3. Cooling: move the above-mentioned dry and sterilized material into the interlayer cooling pot with circulating water for cooling at room temperature in the interlayer, and stir the agitator driven by the motor in the pot for 30 times / min. The cooling in the layer is cooled with circulating water, and the material temperature is cooled to below 70°C within 40 minutes.

Embodiment 3

[0038] Embodiment 3 steps 4, 5, 6 are the same as Embodiment 1, the difference is

[0039] 1. Material selection: choose 1500 kg of dry corn starch that meets the national standard of GB / T8885--2008;

[0040] 2. Roasting and sterilization: Put 1,500 kg of the above-mentioned dry corn starch into a 20 cubic meter covered and controllable interlayer roasting pot, carry out 110°C ≤ material temperature ≤ 160°C, stir and stir fry at a speed of 25 times / minutes, continuously stir and stir-fry for 100 minutes of roasting and sterilization to obtain dry and sterilized material;

[0041] 3. Sterilization and cooling: move the above-mentioned dry sterilized material into the interlayer cooling pot with circulating water for cooling at room temperature in the interlayer, and stir the agitator driven by the motor equipped in the pot at 25 times / min. Use circulating water for cooling in the interlayer to lower the temperature, and cool to the material temperature below 70°C within 40 mi...

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Abstract

Provided is a manufacture method for medicinal starch, which belongs to manufacture technology of starch. The invention aims to overcome the problems that a microbiological index in medicinal starch is hard to control and that potential safety hazard exists because pneumatic drying and disinfection of medicinal starch is depended on a tower type pneumatic drying manner in the prior art. The invention is characterized by comprising the following sequential steps: choosing materials, that is, selecting dry maize starch; carrying out roasting and disinfection, that is, heating the dry maize starch to a temperature no less than 110 DEG C and no more than 160 DEG C, with a stirring roasting speed being 25+-5 times / min and time for stirring roasting being no less than 90 min; cooling the dry maize starch, that is, cooling the dry maize starch to a temperature less than 70 DEG C; sieving the dry maize starch, that is, sieving the dry maize starch with a 100 mesh screen; examining the dry maize starch according to an enterprise standard which is higher than a national standard; metering and packaging the dry maize starch; wherein, cleanliness of ambient air in the steps of roasting and disinfection, cooling, sieving and metering and packaging reaches 300,000 grades. According to results of embodiments, the microbiological index in a finished product is effectively controlled, and the qualified rate of the product stably increases to more than 99.5% from 85% obtained in the prior art; potential safety hazard in the process of drying and disinfection is tiny, and safe production is reliably realized.

Description

technical field [0001] The invention belongs to a starch manufacturing technology, in particular to a manufacturing method of medicinal starch. Background technique [0002] In the existing methods of producing medicinal starch, no matter whether the starch milk is obtained directly from the raw corn by soaking, crushing, and separation, or the starch milk is obtained by adding water to the dry corn starch, it is necessary to rely on the airflow drying method of tower type airflow drying to eliminate the starch milk. Bacteria, and then after sieving, sampling and inspection, it is measured and packaged to finally obtain the finished product of medicinal starch. [0003] Airflow drying, also known as instant drying, can quickly remove water from small particles and powdery wet materials that are easy to dehydrate, and the drying time is extremely short, only a few seconds or even 0.5 seconds. These prior art methods for producing medicinal starch that must be dried and steri...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08B30/00C08B30/06
Inventor 王俭
Owner 江苏昕宇药业有限公司