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A preparation method of compressor valve plate powder metallurgy

A powder metallurgy and compressor technology, which is applied in the field of powder metallurgy preparation of compressor valves, can solve the problems of affecting manufacturing costs, product density molding machine and mold loss, and is difficult to detect, so as to improve wear resistance properties, change the bonding form and pore shape, and solve the effect of cracks

Active Publication Date: 2015-10-28
海宁市钱江兴业投资开发有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The material composition affects the manufacturing cost, the product density has a great influence on the loss of the molding machine and the mold, and the crack is mainly affected by the strength of the compact, and it is difficult to detect

Method used

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Embodiment 1

[0023] A preparation method of compressor valve plate powder metallurgy, it comprises the following steps:

[0024] (1) batching: described compressor valve plate is to be made by the raw material of following percentage by weight:

[0025] 0.6% of graphite, 0.4% of chromium, 0.6% of manganese, 0.4% of nickel, 0.4% of quartz sand powder, 1% of aluminum, 2% of copper, 1.2% of modification additives, and the rest is iron;

[0026] Described modification auxiliary agent is to be made from the raw material of following weight part:

[0027] Nano silicon dioxide 100, calcium hydroxide 40, stearic acid 40, dicumyl peroxide 8, polyethylene vinyl acetate 10, nano iron powder 4, fatty alcohol polyoxyethylene ether 3, liquid paraffin 4, glycidol Etheroxypropyltrimethoxysilane 0.8, appropriate amount of water;

[0028] The preparation method of described modification auxiliary agent comprises the following steps:

[0029] A. Add the above-mentioned calcium hydroxide in parts by weight...

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PUM

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Abstract

The invention discloses a powder metallurgy preparation method of a compressor valve plate. The compressor valve plate comprises, by weight percent, 0.2-0.6% of graphite, 0.2-0.4% of chromium, 0.4-0.6% of manganese, 0.2-0.4% of nickel, 0.2-0.4% of quartz sand powder, 0.8-1% of aluminum, 1-2% of copper, 1-1.2% of modifier and the balance of iron. By the added modifier, ultrafine powder is provided in mixed raw materials, the ultrafine powder can be filled in gaps amount large particles, and apparent density of the mixed raw materials is increased. The ultrafine powder mainly comprises nano silicon dioxide and calcium stearate. The novel modifier obtained by modifiers such as silane coupling agents further increases physical indexes such as wear resistance of products. Polyethylene vinyl acetate and liquid paraffin which serve as lubricants are added to the modifier to increase hybrid pressing effect of the modifier, pressing strength, at the same pressing pressure, of powder metallurgy components is increased greatly, particle combination forms and pore shapes of raw materials are changed, and cracks are solved fundamentally.

Description

technical field [0001] The invention mainly relates to a powder metallurgy preparation method for a valve plate of a compressor, which belongs to the field of casting. Background technique [0002] With the continuous development of my country's economy, powder metallurgy structures are used more and more widely. As a near net shape technology, powder metallurgy has great economic advantages in the production of structural parts and other parts with large batches, high dimensional accuracy and high processing costs. However, there is a weakness in powder metallurgy structural parts: the compact strength of the product before sintering is very low, which leads to cracks easily appearing during the forming and handling process, and cannot be detected during the manufacturing process. This is a fatal defect in some applications such as key parts of automobiles, which leads to the application of powder metallurgy structural parts only to low- and medium-risk stress-bearing part...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F1/00B22F5/00
Inventor 吴建平
Owner 海宁市钱江兴业投资开发有限公司
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