Method for casting vermicular graphite cast iron cylinder cover of diesel engine

A technology of vermicular graphite cast iron and cylinder head, which is applied in the direction of casting molding equipment, casting molds, casting mold components, etc., can solve the problems of easy formation of shrinkage porosity or shrinkage cavity, pressure leakage of guide rod holes, and low pass rate, etc., to achieve Reduce the scrap rate, reduce the economic loss of the enterprise, and have strong operability

Active Publication Date: 2015-01-28
ZICHAI POWER CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the casting shrinkage of vermicular graphite cast iron is second only to that of nodular cast iron, and shrinkage porosity or shrinkage cavities are easily formed at hot joints. For complex and demanding castings such as diesel engine cylinder heads, the pass rate is very low
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Method used

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  • Method for casting vermicular graphite cast iron cylinder cover of diesel engine
  • Method for casting vermicular graphite cast iron cylinder cover of diesel engine
  • Method for casting vermicular graphite cast iron cylinder cover of diesel engine

Examples

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Embodiment

[0034] 18 mm diameter cylinder head guide rod holes in the cylinder head of the cast four-cylinder:

[0035] Order density greater than 1.7g / cm 3 A graphite rod with a length of 140mm and a diameter of 18mm.

[0036] Drill a hole with a diameter of 18 mm in the center of the guide rod hole of the airway core box (to ensure accuracy and verticality), and use it to fix the positioning section 3 of the graphite rod with a diameter of 18 mm and a length of 40 mm.

[0037] After the graphite cold iron and the airway core box are manufactured, a total of 4 airway sand cores are made, the positioning hole 5 of the graphite rod is sealed with newspaper, the paint is soaked twice, and dried to make the remaining sand cores and the upper and lower shapes of the cylinder head. Insert the graphite rod into the 4 graphite rod positioning holes 5 before the core is lowered. This method of placing the graphite inner cooling iron can prevent the graphite rod from breaking, difficult to clea...

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Abstract

The invention belongs to the field of methods for casting a large-size diesel engine vermicular graphite cast iron cylinder cover, and in particular relates to a method for casting a vermicular graphite cast iron cylinder cover of a diesel engine. The method comprises the following steps: (1) manufacturing an air passage core box; (2) manufacturing an air passage sand core; (3) soaking in a coating; (4) inserting a graphite rod into a positioning hole of the air passage sand core; (5) removing rest sand cores and air passage sand cores of the cylinder cover; (6) casting the cylinder cover. The method is simple and high in operability, stable production can be achieved under the condition of molten iron control fluctuation, the rejection rate of the vermicular graphite cast iron cylinder cover of the diesel engine is reduced, the problems that the position of a guide rod hole of the vermicular graphite cast iron cylinder cover is loosened or the hole is shrunk are avoided, the leakage of a guide tube hole is controlled to be within 2%, and the casting quality of other parts is not affected. The economic loss of companies is reduced, and the manufacturing cost is lowered.

Description

technical field [0001] The invention relates to a casting method of vermicular graphite cast iron castings, in particular to a casting method of vermicular graphite cast iron cylinder heads of diesel engines, and belongs to the field of casting methods of vermicular graphite cast iron cylinder heads of large diesel engines. Background technique [0002] Vermicular graphite cast iron has been widely used in diesel engine cylinder heads. It has high strength, good heat resistance, certain shock absorption and plasticity, and is an excellent material for diesel engine cylinder heads. However, the casting shrinkage of vermicular graphite cast iron is only second to that of nodular cast iron, and shrinkage porosity or shrinkage cavities are easily formed at hot joints. For complex and demanding castings such as diesel engine cylinder heads, the pass rate is very low. It is understood that domestic manufacturers of vermicular graphite cast iron cylinder heads have shrinkage caviti...

Claims

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Application Information

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IPC IPC(8): B22C7/06B22C9/10B22C9/08B22C3/00B22D15/02
CPCB22C3/00B22C7/06B22C9/08B22C9/10B22D15/02
Inventor 杨承雁桑伟李兆军王鹏聂建昌贾志明韩小伟曹澍
Owner ZICHAI POWER CO LTD
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