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Composite modified sodium silicate-bonded sand fast to solidify for pump valve castings and preparation method of composite modified sodium silicate-bonded sand

A technology of rapid solidification and sodium silicate sand, which is applied to casting molding equipment, casting molds, manufacturing tools, etc. It can solve the problems of difficult to improve the quality of pump and valve castings, difficulty in regenerating old sand, low strength at room temperature, etc., and achieve excellent room temperature and humidity The effect of high strength, fast collapse and cleaning, and excellent comprehensive performance

Inactive Publication Date: 2016-03-23
TONGLING JINGWEI FLUID SCI & TECH
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  • Summary
  • Abstract
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  • Claims
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AI Technical Summary

Problems solved by technology

[0003] Castings of pumps and valves have the characteristics of thin walls and complex shapes. In the casting process, the quality requirements for molding sand are particularly strict. The quality of molding sand is also an important factor related to the quality of castings. Although water glass molding sand has significant advantages, there are also many Disadvantages, obvious defects are mainly manifested in low strength at room temperature, poor collapsibility, and difficulty in regenerating old sand. If it is not modified, it is difficult to improve the quality of pump valve castings

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0012] The water glass sand in this example is prepared from the following raw materials in parts by weight: 50 mesh old sand, 30 calcined alumina 100 mesh, 4 silica sol with a solid content of 30%, mesophase carbon microspheres 1, modified water glass paste Adhesive 1.5, bentonite 2, choline chloride 0.1, nano calcium fluoride 0.4, 50% ethanol aqueous solution 8, silane coupling agent 0.1.

[0013] Wherein the modified water glass adhesive is made of the following raw materials by weight: water glass 12 of 40 Baume degrees, magnesium aluminum silicate 0.1, bacterial cellulose 2, quaternary ammonium salt ionic liquid 6; its modification preparation method is : first put the bacterial cellulose into the quaternary ammonium salt ionic liquid, heat to 40°C, stir and mix for 2 hours, then add other remaining materials, continue to stir and mix for 40 minutes to obtain the product.

[0014] The preparation method of this embodiment water glass sand is:

[0015] (1) First add nano-...

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Abstract

The invention discloses composite modified sodium silicate-bonded sand fast to solidify for pump valve castings. Compared with a conventional modified sodium silicate adhesive, a modified sodium silicate adhesive in the sodium silicate-bonded sand is more excellent in normal-temperature wet strength, the thixotropy and rheological property are better, and the reaction binding activity is high; in addition, environmental friendliness is achieved, and a good binding effect can be achieved through a small quantity of the adhesive; network structures can be formed between sand materials through silica sol added in the sand materials, and the binding strength is improved while the hardening speed of the sodium silicate is increased ; nano calcium fluoride carried by bentonite is dispersed in the sand, the lubricating effect and the reinforcing effect are achieved, and a non-stick impermeable layer can be formed, so that infiltration and sand adhesion of molten metal are prevented. The composite modified sodium silicate-bonded sand is excellent in comprehensive performance, bright and clean in surface, good in moisture resistance, short in production period and fast to scatter and clean, and the production efficiency is substantially improved.

Description

technical field [0001] The invention relates to the technical field of water glass sand, in particular to a rapidly solidified composite modified water glass sand for pump and valve castings and a preparation method thereof. Background technique [0002] Molding sand is mainly a kind of material used for molding in casting, which is made by mixing sand materials, adhesives and auxiliary substances according to different proportions. According to the different adhesives used, it can be divided into clay sand and water glass sand. , resin sand, etc. Among them, water glass sand has the advantages of high strength, low cost, simple process, and low pollution, and is widely used. [0003] Castings of pumps and valves have the characteristics of thin walls and complex shapes. In the casting process, the quality requirements for molding sand are particularly strict. The quality of molding sand is also an important factor related to the quality of castings. Although water glass mol...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/02B22C1/16
Inventor 吴寿涛
Owner TONGLING JINGWEI FLUID SCI & TECH
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