Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

High-pouring-precision composite modified sodium silicate-bonded sand for pump valve casting and preparation method thereof

A technology of sodium silicate sand and compound modification, which is used in casting molding equipment, molds, manufacturing tools, etc., can solve the problems of difficulty in improving the quality of pump and valve castings, difficulty in recycling old sand, and low strength at room temperature, and achieve excellent room temperature. Wet strength, improved thermal stability and air permeability, excellent overall performance

Inactive Publication Date: 2016-03-23
合肥李诺新材料贸易有限公司
View PDF9 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Castings of pumps and valves have the characteristics of thin walls and complex shapes. In the casting process, the quality requirements for molding sand are particularly strict. The quality of molding sand is also an important factor related to the quality of castings. Although water glass molding sand has significant advantages, there are also many Disadvantages, obvious defects are mainly manifested in low strength at room temperature, poor collapsibility, and difficulty in regenerating old sand. If it is not modified, it is difficult to improve the quality of pump valve castings

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0012] The water glass sand of this embodiment is prepared from the following raw materials by weight: 50 mesh quartz sand 50, 80 mesh kaolin 30, 100 mesh aluminum titanate powder 10, silica sol 4 with a solid content of 30%, sodium pyrophosphate 0.1, Graphite powder 1, modified water glass adhesive 1.5, bentonite 2, choline chloride 0.1, nano calcium fluoride 0.4, 50% ethanol aqueous solution 8, silane coupling agent 0.1.

[0013] Wherein the modified water glass adhesive is made of the following raw materials by weight: water glass 12 of 40 Baume degrees, magnesium aluminum silicate 0.1, bacterial cellulose 2, quaternary ammonium salt ionic liquid 6; its modification preparation method is : first put the bacterial cellulose into the quaternary ammonium salt ionic liquid, heat to 40°C, stir and mix for 2 hours, then add other remaining materials, continue to stir and mix for 40 minutes to obtain the product.

[0014] The preparation method of this embodiment water glass sand ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
compressive strengthaaaaaaaaaa
hygroscopicityaaaaaaaaaa
Login to View More

Abstract

The invention discloses high-pouring-precision composite modified sodium silicate-bonded sand for a pump valve casting. Compared with conventional modified sodium silicate binding agents, modified sodium silicate binding agents in the sodium silicate-bonded sand have more excellent normal-temperature wet strength, better thixotropy and rheological property and higher binding speed, and are environmentally friendly, and the use amount of sodium silicate is small. In addition, aluminum titanate added into the sand is low in coefficient of thermal expansion, so that the thermal stability and air permeability of the sand form are improved, and the melt pouring precision is improved; bentonite-loaded nano calcium fluoride is dispersed into the sand to achieve the lubricating and reinforcing effects, a non-stick impermeable layer is formed, and the casting is prevented from carrying and adhering to the sand. The composite modified sodium silicate-bonded sand is excellent in comprehensive performance, compact in structure, rapid in scatter cleaning and high in casting precision and can meet the pouring requirements of the high-precision pump valve casting.

Description

technical field [0001] The invention relates to the technical field of water glass sand, in particular to a composite modified water glass sand with high pouring precision for pump and valve castings and a preparation method thereof. Background technique [0002] Molding sand is mainly a kind of material used for molding in casting, which is made by mixing sand materials, adhesives and auxiliary substances according to different proportions. According to the different adhesives used, it can be divided into clay sand and water glass sand. , resin sand, etc. Among them, water glass sand has the advantages of high strength, low cost, simple process, and low pollution, and is widely used. [0003] Castings of pumps and valves have the characteristics of thin walls and complex shapes. In the casting process, the quality requirements for molding sand are particularly strict. The quality of molding sand is also an important factor related to the quality of castings. Although water ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/00B22C1/02B22C1/18
CPCB22C1/00B22C1/02B22C1/188
Inventor 李诺
Owner 合肥李诺新材料贸易有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products