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High-permeability composite modified sodium silicate-bonded sand easy to strip for pump valve castings and preparation method of high-permeability composite modified sodium silicate-bonded sand

A technology of water glass sand and compound modification, which is applied in the direction of casting molding equipment, casting molds, manufacturing tools, etc., can solve the problems of difficult to improve the quality of pump and valve castings, difficulty in regeneration of old sand, low strength at room temperature, etc., and achieve excellent room temperature Wet strength, easy peeling and collapsing, and excellent comprehensive performance

Inactive Publication Date: 2016-03-23
TONGLING JINGWEI FLUID SCI & TECH
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  • Summary
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  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Castings of pumps and valves have the characteristics of thin walls and complex shapes. In the casting process, the quality requirements for molding sand are particularly strict. The quality of molding sand is also an important factor related to the quality of castings. Although water glass molding sand has significant advantages, there are also many Disadvantages, obvious defects are mainly manifested in low strength at room temperature, poor collapsibility, and difficulty in regenerating old sand. If it is not modified, it is difficult to improve the quality of pump valve castings

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0012] The sodium silicate sand in this example is prepared from the following raw materials in parts by weight: 50 mesh quartz sand 50, 60 mesh magnesia 20, 100 mesh spherical closed-cell expanded perlite 12, graphite oxide 1, dimethyl silicone oil 0.4, coal powder 0.8 , Modified water glass adhesive 1.5, bentonite 2, choline chloride 0.1, nano calcium fluoride 0.4, 50% ethanol aqueous solution 8, silane coupling agent 0.1.

[0013] Wherein the modified water glass adhesive is made of the following raw materials by weight: water glass 12 of 40 Baume degrees, magnesium aluminum silicate 0.1, bacterial cellulose 2, quaternary ammonium salt ionic liquid 6; its modification preparation method is : first put the bacterial cellulose into the quaternary ammonium salt ionic liquid, heat to 40°C, stir and mix for 2 hours, then add other remaining materials, continue to stir and mix for 40 minutes to obtain the product.

[0014] The preparation method of this embodiment water glass san...

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Abstract

The invention discloses high-permeability composite modified sodium silicate-bonded sand easy to strip for pump valve castings. Compared with a conventional modified sodium silicate adhesive, a modified sodium silicate adhesive in the sodium silicate-bonded sand is more excellent in normal-temperature wet strength, the thixotropy and rheological property are better, and the reaction binding activity is high; in addition, environmental friendliness is achieved, and the use amount of the sodium silicate is greatly reduced; through spherical sealed expanded perlite and negative ion rock flour added in raw materials, the plasticity and permeability of the molding sand can be improved; nano calcium fluoride carried by bentonite is dispersed in the sand, the lubricating effect and the reinforcing effect are achieved, and a non-stick impermeable layer can be formed, so that the sand is prevented from adhering to the castings. The composite modified sodium silicate-bonded sand is excellent in comprehensive performance, stable network structures are formed between sand materials, compact and permeable sintered layers can be formed on the surfaces of the castings, the sand is easy to strip and scatter, and accordingly the casting products with bright and clean surfaces are obtained.

Description

technical field [0001] The invention relates to the technical field of water glass sand, in particular to an easy-peeling high-permeability composite modified water glass sand for pump valve castings and a preparation method thereof. Background technique [0002] Molding sand is mainly a kind of material used for molding in casting, which is made by mixing sand materials, adhesives and auxiliary substances according to different proportions. According to the different adhesives used, it can be divided into clay sand and water glass sand. , resin sand, etc. Among them, water glass sand has the advantages of high strength, low cost, simple process, and low pollution, and is widely used. [0003] Castings of pumps and valves have the characteristics of thin walls and complex shapes. In the casting process, the quality requirements for molding sand are particularly strict. The quality of molding sand is also an important factor related to the quality of castings. Although water ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/02B22C1/16
Inventor 吴寿涛
Owner TONGLING JINGWEI FLUID SCI & TECH
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