High-density knitted fabric, and production method and application thereof

A technology for knitted fabrics and production methods, which is applied in knitting, weft knitting, textiles, and papermaking, and can solve the problems of unimproved density and crispness, complicated processing methods, and insufficient elasticity of fabrics, so as to achieve delicate hand feeling and high production efficiency The effect of simple process and tight hand feeling

Active Publication Date: 2016-07-06
TORAY FIBER RES INST(CHINA) CO LTD
View PDF6 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, the patent document CN102704140A discloses a fabric for clothing. By using ordinary polyester yarn as the warp yarn and the polyester-nylon composite yarn as the twill weave of the weft yarn to form a fabric, then carry out alkali reduction, sanding, and dyeing to achieve soft hand feeling and water and oil absorption. However, such fabrics are not elastic enough, and the density and stiffness have not been improved, so they are not suitable for making jackets, windbreakers, etc.
In order to improve the elasticity and increase the density of such fabrics, the patent document CN103126625A discloses a method of first using caustic soda and then benzyl alcohol to open the polyester-nylon composite yarn to obtain a superfine fiber high-density wiping cloth (knitted fabric) , the cloth surface of the resulting wiping cloth is tight, so the liquid absorption and retention properties and the dirt storage properties are relatively superior, and the pollution of the cleaning solvent can be avoided at the same time, but the hand feeling is still soft, and the processing method is relatively complicated, especially the use of benzyl alcohol easy to cause pollution to the environment

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High-density knitted fabric, and production method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] On the 28G single-sided circular knitting machine, 82dtex-24f-polyester-nylon composite yarn (6+1 type, polyester as flap, nylon as core, nylon content 30%, nylon component crystallization temperature 75°C, melting point 195°C, fiber opening Nylon monofilament fineness is 1.0dtex, polyester monofilament fineness is 0.4dtex), plain weave weaving is carried out to obtain knitted gray fabric, and then 0.825% caustic soda is used in liquid flow dyeing machine to reduce the fiber opening at 120°C for 30 minutes , with a reduction rate of 10%, then dyeing at 132 degrees, and finally resin finishing and setting at 160 degrees to obtain a knitted fabric with a grammage of 180g / ㎡.

[0036] According to the KES method, the obtained knitted fabric has a lateral bending stiffness B value of 0.06gf.cm2 / cm, a longitudinal bending stiffness B value of 0.06gf.cm2 / cm, and a ventilation volume of 58cm according to the JISL1096-2010 method. 3 / cm 2 / sec.

Embodiment 2

[0038] On the 28G double-sided circular knitting machine, 82dtex-24f-polyester-nylon composite yarn (6+1 type, polyester as flap, nylon as core, nylon content 30%, nylon component crystallization temperature 75°C, melting point 195°C, fiber opening Afterwards, the nylon monofilament fineness is 1.0dtex, and the polyester monofilament fineness is 0.4dtex), and the knitted fabric is obtained by weaving cotton and wool tissue, and then using 0.7% caustic soda in the liquid flow dyeing machine to reduce the fiber opening at 125°C for 25 minutes , with a reduction rate of 14%, then dyeing at 135 degrees, and finally resin finishing and setting at 160 degrees to obtain a knitted fabric with a grammage of 300g / ㎡.

[0039] According to the KES method, the obtained knitted fabric has a transverse bending stiffness B value of 0.17gf.cm2 / cm and a longitudinal bending stiffness B value of 0.22gf.cm2 / cm; according to the JISL1096-2010 method, its ventilation volume is 23cm 3 / cm 2 / sec. ...

Embodiment 3

[0041] On the 28G double-sided circular knitting machine, 82dtex-24f-polyester-nylon composite yarn (6+1 type, polyester as flap, nylon as core, nylon content 20%, nylon component crystallization temperature 70°C, melting point 190°C, fiber opening Nylon monofilament fineness is 0.6dtex, polyester monofilament fineness is 0.4dtex) and 20D spandex are woven with Roman weave to obtain knitted gray fabric. The caustic soda was opened at 120°C for 30 minutes with a reduction rate of 15%, then dyed at 130°C, and finally resin-finished and set at 160°C to obtain a knitted fabric with a grammage of 300g / ㎡.

[0042]According to the KES method, the obtained knitted fabric has a transverse bending stiffness B value of 0.24gf.cm2 / cm and a longitudinal bending stiffness B value of 0.29gf.cm2 / cm; according to the JISL1096-2010 method, its ventilation volume is 28cm 3 / cm 2 / sec.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a high-density knitted fabric, a production method and application thereof. More than 50% by weight of the fabric is nylon-polyester composite yarn after fiber opening, and the melting point of the nylon component in the polyester / nylon composite yarn is 180-210°C, and the bending stiffness of the fabric is 0.06gf as measured by the KES method .cm² / cm or more, according to the JISL1096-2010 method, the ventilation volume is 60cm 3 / cm 2 / sec or less. Tight, crisp products can be obtained through conventional reducing processing, which can be used to make jackets, windbreakers or trousers, etc.

Description

technical field [0001] The invention relates to a high-density knitted fabric and its production method and application. Background technique [0002] At present, there are many kinds of microfiber high-density fabrics on the market. From the perspective of fabric form, they include woven and knitted fabrics. Although woven fabrics are good in stiffness, they are not elastic enough and the wearing comfort is affected; while knitted fabrics Although it has good elasticity, it is too soft and lacks firmness. It needs to be improved by adding stiff resin processing during finishing processing, and its durability is not good. [0003] As one of the raw materials of superfine fibers, polyester-nylon composite yarn is very popular. For example, the patent document CN102704140A discloses a fabric for clothing. By using ordinary polyester yarn as the warp yarn and the polyester-nylon composite yarn as the twill weave of the weft yarn to form a fabric, then carry out alkali reductio...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): D04B1/16A41D31/00
Inventor 金国伟夏红霞蔡东照仇明慧
Owner TORAY FIBER RES INST(CHINA) CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap