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Novel full-automatic roll forming equipment

A roll forming, fully automatic technology, applied in the field of new automatic roll forming equipment, can solve problems such as pauses, frequent braking, structural limitations, etc.

Inactive Publication Date: 2017-05-31
SHANGHAI WESTHOUSE SWITCHGEAR
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Nowadays, with the continuous development of the field of mechanical forming, more and more plate forming machines have come out. Some of these plate forming machines can form plates well without further processing; or process different plates from the same plate at the same time. There are also a small number of plate forming machines with different shapes, but due to structural limitations, no plate forming machine that can process different shapes in the same plate at the same time and can make each shape well formed has not been found.
[0003] In the prior art, there is a roll forming production line, which mainly includes a discharge rack, a feeding leveling mechanism, a roll forming machine, a cutting device and a blanking device arranged in sequence. The end of the plate is sent to the leveling mechanism for leveling, and then the plate is sequentially entered into the roll forming machine to be formed. After forming, it is cut off by the cutting device, and then falls on the blanking device. These formed plates are punched. When processing holes, it needs to be processed on punching or drilling equipment. Because the sheet has been deformed, it brings certain difficulties to the punching process; because the sheet is continuous before cutting, when the sheet is formed, Its direction of motion is horizontal, and punching processing is perpendicular to sheet metal processing. The motions of the two interfere with each other. Therefore, synchronous online processing cannot be realized; there are also some online processing equipment in the prior art, but their work is Intermittent, for example, during horizontal motion processing, the gap stops for a period of time, the vertical processing is carried out, and then the horizontal motion is carried out; its disadvantages are: this processing method is slow, has pauses, and brakes frequently , high energy consumption

Method used

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Embodiment Construction

[0032] The present invention will be further described below in conjunction with embodiments, but the protection scope of the present invention is not limited to the embodiments.

[0033] Combine Figure 1-Figure 4 As shown, a new type of fully automatic roll forming equipment has a frame 1, on which multiple roll forming production lines are arranged in parallel. In this embodiment, there are two, namely A production line 2 and B production line 3 . The structures of A production line 2 and B production line 3 can be the same or different. When the two production lines have different structures, profiles with different structures can be produced.

[0034] According to the production process, each roll forming production line includes a leveling roller set 21, a left and right correction mechanism 22, a forming roller set 23, a correction roller set 24, an encoder 205 and a cutting mechanism 25 in sequence. The leveling roller 21 is located at the foremost end of the entire produ...

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Abstract

The invention discloses novel full-automatic roll forming equipment. The novel full-automatic roll forming equipment is provided with a plurality of production lines. Each production line comprises a leveling roller wheel set, a left-right correcting mechanism, a forming roller wheel set, a correcting roller wheel set and a cutting off mechanism; a metal plate enters the leveling roller wheel set from a material frame, is leveled by the leveling roller wheel set, then enters the left-right correcting mechanism, is adjusted by the left-right correcting mechanism, is made to always stay in the middle positions of roller wheels and then enters the forming roller wheel set, and after the metal plate is subjected to roll forming through the multiple sets of gradually varied roller wheels, a required section shape is obtained. The novel full-automatic roll forming equipment has the beneficial effects that a part with two different sections can be produced through the equipment, the shape and size of the sections and material thickness are all the same, but the materials can be different; the size of the sections formed through rolling is accurate and stable, and the consistency is good; the roll forming equipment can produce the parts continuously and is high in efficiency; and cutting off and punching positions are controlled by a computer, and the parts with different lengths and different hole positions can be obtained.

Description

Technical field [0001] The invention relates to the technical field related to a roll forming production line, in particular to a new type of fully automatic roll forming equipment. Background technique [0002] Nowadays, the continuous development in the field of mechanical forming has led to the advent of more and more sheet forming machines. Some of these sheet forming machines can form sheets well without subsequent processing; or process different sheets from the same sheet at the same time. A small number of sheet forming machines with different shapes have also come out, but due to structural limitations, sheet forming machines that can process different shapes in the same sheet at the same time and that can shape each shape well have not been found. [0003] In the prior art, there is a roll forming production line, which mainly includes a feeding rack, a feeding leveling mechanism, a roll forming machine, a cutting device, and a blanking device arranged in sequence. Into ...

Claims

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Application Information

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IPC IPC(8): B21D35/00B21D5/14B21D1/02
CPCB21D1/02B21D5/14B21D35/001B21D35/002
Inventor 包向前周庆强孟祥云王尚明袁俊峰
Owner SHANGHAI WESTHOUSE SWITCHGEAR
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