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Wood granular activated carbon for automobile carbon canister and preparation method thereof

A technology of wood activated carbon and wood pellets, applied in chemical instruments and methods, mechanical equipment, carbon compounds, etc., can solve problems such as greatly reduced performance and working capacity, uneven distribution of pore structure and pore size and volume, and reduced recycling rate , to achieve enhanced adsorption and desorption effects, large effective pore size and pore volume, and extended service life

Active Publication Date: 2019-03-26
湖南御洁新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the production process of activated carbon for automobile canisters used in the field of automobile production in my country is to use wood chips as raw materials, which are made by crushing, mixing, extrusion, drying, carbonization, and activation. The activated carbon produced in this way has the following defects : (1) The strength is low, because the wood chips are stirred and extruded with the chemical activator phosphoric acid, and then activated by high-temperature carbonization, and the wood chips will inevitably shrink and crack during the high-temperature carbonization activation after molding, and will occur during production. The mutual friction and collision between charcoal and charcoal will greatly reduce the strength of activated carbon. The product has low strength, uneven strength, severe powder loss, and is brittle.
(2) Poor adsorption and desorption performance, low service life
This production process of forming first and then carbonizing and activating cannot meet the production needs of high-quality formed activated carbon in the market, because activated carbon mainly produces effective pore size and pore volume in the process of carbonization and activation, that is to say, the more effective pore size and pore volume, the more The better the adsorption and desorption performance of developed activated carbon is, the existing traditional process is to adopt the production process of forming first and then activating. The product obtained by carbonization and activation, the product obtained by this production process, its pore structure and the distribution of pore size and pore volume are not uniform. It is found through the detection of pore structure and specific surface area analyzer that the surface pore diameter has 2 -7mn, the specific surface area is 1500㎡ / g, while the middle part of the particle is only 0.5-2mn, the specific surface area is only about 800; therefore, the activated carbon produced by the traditional process can only be adsorbed on the surface, and the activated carbon produced in this way only has the surface With a certain pore size and functional group, it is difficult to have a standard pore size and pore volume, so its performance and working capacity will be greatly reduced, resulting in short service life and poor performance.
(3) The gas flow resistance is large, because the more developed the pore size and pore volume of activated carbon, the less its gas flow resistance, and the above-mentioned production process only has a certain pore size and pore volume on the surface, and the middle of the carbon cannot get effective. Carbonization activation, resulting in no pore size and pore volume inside the carbon column, so it has a large flow resistance to gas, which is not conducive to the adsorption and desorption of volatile solvents by activated carbon, reducing the recycling rate

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] The wood granular activated carbon used for automobile canisters in this embodiment has the weight ratio of main raw material components as wood activated carbon powder: organic sodium bentonite: water = 1: 0.2: 0.85. The three raw materials are stirred evenly and then granulated. After drying, the wood activated carbon powder is prepared by physical activation. The woody activated carbon powder is mixed with aged wood chips and 85% thermal food grade phosphoric acid according to the weight ratio of wood chips: thermal food grade phosphoric acid=1:1.2, fully After stirring static stains, it is activated by high-temperature carbonization, recycled, rinsed, dried, and powdered. It is columnar or spherical granular activated carbon, and the particle size and length are generally controlled at 2.0mm in particle size and 3-6mm in length.

[0039] The present embodiment also proposes a kind of preparation method of the high-efficiency woody activated carbon that is used for a...

Embodiment 2

[0056]The wood granular activated carbon used in the automobile canister in the present embodiment has the weight ratio of main raw material components as wood activated carbon powder: organic sodium bentonite: water = 1: 0.22: 0.9, the three raw materials are stirred evenly and then granulated. After the particles are dried and physically activated, the woody activated carbon powder is mixed with aged wood chips and 85% thermal food-grade phosphoric acid according to the weight ratio of wood chips: thermal food-grade phosphoric acid=1:1.3, fully After stirring static stains, it is activated by high-temperature carbonization, recycled, rinsed, dried, and powdered. It is columnar or spherical granular activated carbon, and the particle size and length are generally controlled at 2.0mm in particle size and 3-6mm in length.

[0057] The present embodiment also proposes a kind of preparation method of the high-efficiency woody activated carbon that is used for automobile canister,...

Embodiment 3

[0074] The wood granular activated carbon used for automobile canisters in this embodiment has the weight ratio of main raw material components as wood activated carbon powder: organic sodium bentonite: water = 1: 0.25: 1.0. The three raw materials are stirred evenly and then granulated. After the particles are dried and physically activated, the woody activated carbon powder is mixed with aged wood chips and 85% thermal food-grade phosphoric acid according to the weight ratio of wood chips: thermal food-grade phosphoric acid=1:1.4, fully After stirring static stains, it is activated by high-temperature carbonization, recycled, rinsed, dried, and powdered. It is columnar or spherical granular activated carbon, and the particle size and length are generally controlled at 2.0mm in particle size and 3-6mm in length.

[0075] The present embodiment also proposes a kind of preparation method of the high-efficiency woody activated carbon that is used for automobile canister, compris...

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Abstract

The invention discloses wood particle active carbon for an automobile carbon tank and a preparation method thereof, and belongs to the fields of active carbon for the automobile carbon tank and the preparation method of the active carbon. The weight ratio of major raw material ingredient of wood active carbon powder to organic sodium-based bentonites to water is 1:(0.2 to 0.25):(0.8 to 1.0); the three kinds of raw materials are uniformly stirred and are then pelleted; after pelleted particles are dried, physical activation is performed to obtain the wood particle active carbon; the wood active carbon powder is formed by mixing aged wood chips and thermal-process food stage phosphoric acid with the concentration being 85 percent according to a weight ratio of 1:(1.2 to 1.5) through fully stirring, still soaking, high-temperature carbonization activation, recovery, rinsing, drying and powder preparation. The preparation method comprises two major work procedures of wood active carbon powder preparation and wood particle active carbon preparation. The product strength is high; the effective aperture pore volume is more developed; the distribution is more uniform; the adsorption and desorption performance is good; the gas flowing resistance is small.

Description

technical field [0001] The invention relates to the field of activated carbon for automobile canisters and a preparation method thereof, in particular to a wood granular activated carbon for automobile canisters which combines a chemical activation method and a physical activation method and a preparation method thereof. Background technique [0002] At present, with the increasingly stringent emission standards of automobiles and the mature application of automobile exhaust purification technology, the proportion of hydrocarbons in exhaust gas after fuel evaporation is gradually increasing in vehicle emissions. The carbon canister is a key component of gasoline vehicle fuel evaporation control, and its core material is shaped activated carbon for gasoline adsorption and desorption. The shaped activated carbon required by the carbon canister technology has a high specific surface area and high strength, requires an effective pore volume of 2-5mn, and must have the function o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B32/342C01B32/384C01B32/366F02M25/08
CPCC01P2004/80C01P2006/10C01P2006/12C01P2006/80C01P2006/82F02M25/08
Inventor 邓立志
Owner 湖南御洁新材料科技有限公司
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