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A manufacturing process of an integrated composite building module unit

A technology of modular unit and production process, applied in the direction of construction, building components, building materials, etc., can solve the problems of complex construction process, lack of modularization, and inability to reduce the weight of walls and structural parts, and achieve the effect of increasing the possibility

Active Publication Date: 2019-04-30
牛智勇
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This way of building the house speeds up the construction of the house to a certain extent, but because it adopts the external wall grafting method of building the overall steel structure frame first, and then installing functional components such as walls and floors, it has not realized the true sense of the word. Modularization, the construction process on site is still relatively complicated, and the weight of walls and structural parts cannot be reduced
Construction speed, construction cost, energy consumption, etc. have not achieved significant improvements
Not to mention the overall advantages of light weight, environmental protection, energy saving, and earthquake resistance

Method used

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  • A manufacturing process of an integrated composite building module unit
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  • A manufacturing process of an integrated composite building module unit

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] An integrated composite building modular unit manufacturing process, including the preparation of cement-based four-proof lightweight slurry, and the selection, cutting, and processing of modular units based on the finite element force analysis data and use characteristics of the building steel skeleton For each sub-component of, prepare the production platform of the module unit, and the production process includes the following processes:

[0042] a0. Cut and break the profiled steel base material, and set the connection structure on the corresponding profiled steel base material for matching, positioning and fastening with the surrounding modules according to the design requirements, including the reserved bolts respectively set on the corresponding end faces A pair of holes 1-4 and locking bolts, or trapezoidal wedge openings 1-5 and hanging buttons 1-6 respectively arranged on the corresponding end faces;

[0043] a. Assemble and weld to form a load-bearing steel frame:...

Embodiment 2

[0048] An integrated composite building modular unit manufacturing process, including the preparation of cement-based four-proof lightweight slurry, and the selection, cutting, and processing of modular units based on the finite element force analysis data and use characteristics of the building steel skeleton For each sub-component of, prepare the production platform of the module unit, and the production process includes the following processes:

[0049] a. Assemble and weld to form a load-bearing steel frame: refer to the drawings to position and weld the prepared sub-components on the production platform to form a load-bearing steel frame 1;

[0050] b. Set up double-sided reinforced steel mesh: Lay and position the prestressed steel mesh 1-3 on the two planes formed by the load-bearing steel frame 1. After the prestressed steel mesh 1-3 is tensioned and positioned on the steel frame 1, the steel The end of the net is turned to the outside with the help of supporting tools to f...

Embodiment 3

[0054] An integrated composite building modular unit manufacturing process, including the preparation of cement-based four-proof lightweight slurry, and the selection, cutting, and processing of modular units based on the finite element force analysis data and use characteristics of the building steel skeleton For each sub-component of, prepare the production platform of the module unit, and the production process includes the following processes:

[0055] a0. Cut and break the profiled steel base material, and set the connection structure on the corresponding profiled steel base material for matching, positioning and fastening with the surrounding modules according to the design requirements, including the reserved bolts respectively set on the corresponding end faces A pair of holes 1-4 and locking bolts, or trapezoidal wedge openings 1-5 and hanging buttons 1-6 respectively arranged on the corresponding end faces;

[0056] a. Assemble and weld to form a load-bearing steel frame:...

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Abstract

The invention relates to an integrated composite building nodule unit production process. A purpose of the present invention is to solve the perfect combination of the steel structure, the lightweight building material and the functional decoration material and provide an integrated composite building nodule unit production process for the true achievement of the on-site modular assembly and the factory and standardized production. According to the present invention, with the production process, the factory, nodular and standardized production of the main building material can be achieved based on the steel skeleton and the lightweight four-prevention material, the building wall unit having the steel structure is truly compounded, the new situation is provided for the acceleration of the rural urbanization construction, the construction period is substantially shortened, and the construction cost and the labor cost are saved.

Description

Technical field [0001] The present invention relates to a manufacturing process of basic unit of wallboard suitable for the construction of prefabricated houses, belonging to the field of construction, and especially suitable for the requirements of four-prevention earthquake resistance, systematic housing, standardized management and rapid construction and economicalization of rural urbanization reform , Especially the manufacturing process of an integrated composite building modular unit. Background technique [0002] With the development of my country's national conditions, the Party Central Committee clearly stated in relevant political meetings that "building a new socialist countryside is a major historical task in my country's modernization process." Speeding up rural urbanization is an effective way to build a new socialist countryside. The indispensable supporting facility in the corresponding rural urbanization construction requirements is the construction of houses. O...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E04C2/06E04C2/38E04C2/52
CPCE04C2/06E04C2/384E04C2/52
Inventor 牛智勇
Owner 牛智勇