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Surface defect detection method, terminal device and storage medium

A defect detection and defect technology, applied in image data processing, instruments, calculations, etc., can solve the problems of inability to achieve negative feedback, complex processing process, poor generalization ability of manual design, etc., to simplify the feature extraction process and reduce interference. Effect

Active Publication Date: 2019-09-24
XIAMEN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1) The processing process is complex, and the defect determination process requires manual design of features, which raises the threshold for monitoring system development;
[0005] 2) The generalization ability of manually designed defect features is poor, and it is not suitable for new detection objects and defect types;
[0006] 3) Limited to defect location and classification, it is temporarily impossible to segment defect contours, which makes it impossible to achieve effective negative feedback in the manufacturing process to adjust production parameters

Method used

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  • Surface defect detection method, terminal device and storage medium
  • Surface defect detection method, terminal device and storage medium
  • Surface defect detection method, terminal device and storage medium

Examples

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Embodiment 1

[0057] The present invention provides a surface defect detection method, which is implemented based on the improved Faster R-CNN network. This embodiment uses the surface defect detection just now as an example to illustrate. In other embodiments, this method can also be applied to other items in the detection of surface defects.

[0058] The method described in this embodiment comprises the following steps:

[0059] Step 1: Collect defect images on the steel surface to form a training set, and label the defect images in the training set, and the labels include defect types and defect location frames.

[0060] Furthermore, because the collected defect images not only have obvious light and dark differences globally, but also have huge differences in left and right lighting. Therefore, this embodiment also includes preprocessing the collected defect images. Specifically, two image processing methods are mainly used on the initial image:

[0061] The first one is to normalize...

Embodiment 2

[0172] The present invention also provides a surface defect detection terminal device, including a memory, a processor, and a computer program stored in the memory and operable on the processor, and the present invention is realized when the processor executes the computer program Steps in the above method embodiment of Embodiment 1.

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Abstract

The invention relates to a surface defect detection method, a terminal device and a storage medium, and the method comprises the steps: S1, collecting defect images of a detection object to form a training set, and marking the defect images in the training set; S2, constructing a defect detection model, and inputting the training set into the defect detection model for training to obtain a trained defect detection model; wherein the defect detection model is constructed based on a Faster R-CNN network, a feature extraction network of the defect detection model is a VGG-16 network, and the output of the third layer and the output of the fifth layer are superposed in the VGG-16 network; S3, inputting a defect image to be detected into the trained defect detection model to obtain a defect positioning frame and a defect type in the defect image; and S4, segmenting the defect according to the defect positioning frame in the defect image to be detected. Based on the Faster R-CNN network and the threshold segmentation method, defect types, positions and contours can be output only by inputting images in the detection process, and then end-to-end detection of defects is achieved.

Description

technical field [0001] The present invention relates to the technical field of image detection, in particular to a surface defect detection method, a terminal device and a storage medium. Background technique [0002] Not only are there many types of steel surface defects, but the distribution is not fixed. A steel surface image to be inspected may have multiple types of defects; in addition, the problem of uneven illumination during image acquisition will interfere with the machine inspection process. Therefore, traditional production enterprises are still at the stage of manual steel surface inspection. In the production process of hot-rolled strip steel, because the production temperature is as high as hundreds of degrees Celsius, manual quality inspection can only be carried out at the end of the coil. The method of random inspection after production is not only unable to achieve effective control of the cause of defects, but also makes quality objections frequently occ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06T7/00G06T7/11G06T7/136
CPCG06T7/0004G06T2207/20081G06T2207/20084G06T2207/30136G06T7/11G06T7/136
Inventor 邵桂芳高凤强李铁军刘暾东徐珊波陈聿文
Owner XIAMEN UNIV
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