A kind of antibacterial ceramic tile and preparation method thereof

A ceramic tile and antibacterial glaze technology, which is applied in the field of architectural ceramics, can solve the problems of weak bonding between the antibacterial layer and the glaze surface, damage to the structure of the antibacterial material, and affect the surface decoration effect, etc., to achieve long-lasting and efficient antibacterial effect, maintain antibacterial activity, Facilitating the effect of large-scale industrial production

Active Publication Date: 2020-04-28
FOSHAN OCEANO CERAMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But above-mentioned three kinds of antibacterial ceramics all have certain shortcoming
The first type of antibacterial ceramics, because the antibacterial material is directly added to the ceramic tile body or glaze and fired, and its antibacterial active ingredients are coated in the body or glaze, its antibacterial effect will be greatly reduced
The second type of antibacterial material is sprayed on the surface and then fired, but the structure of the antibacterial material is destroyed after high temperature heat treatment, and the antibacterial effect is significantly reduced, and a certain amount of antibacterial material is attached to the surface of the ceramic tile. During high temperature heat treatment, it is easy to react with the glaze surface and affect the surface decoration effect
The third type adopts low-temperature heat treatment. The antibacterial layer has weak bonding force with the glaze surface. In practical application, the antibacterial layer is easy to fall off, and the antibacterial durability is poor.

Method used

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  • A kind of antibacterial ceramic tile and preparation method thereof

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Comparison scheme
Effect test

Embodiment 1

[0028] An antibacterial ceramic tile is provided with a green body layer, a bottom glaze layer, a decorative pattern layer and an antibacterial glaze layer from bottom to top. The antibacterial glaze layer is composed of a basic transparent glaze and a zirconium phosphate loaded composite antibacterial agent, and the zirconium phosphate loaded composite antibacterial agent includes a zirconium phosphate carrier and a composite antibacterial agent. The antibacterial active ingredients of the composite antibacterial agent are antibacterial oxides and antibacterial ions.

[0029] Wherein, the load of the calcium phosphate carrier is 0.5% of the zirconium phosphate carrier by mass percentage; the carrier zirconium phosphate in the zirconium phosphate-loaded composite antibacterial agent is α-zirconium phosphate prepared by hydrothermal method, and its ratio Surface area is 100m 2 / g; the antibacterial oxide is zinc oxide with a particle diameter of 30nm, and its content in the co...

Embodiment 2

[0046] An antibacterial ceramic tile is provided with a green body layer, a bottom glaze layer, a decorative pattern layer and an antibacterial glaze layer from bottom to top. The antibacterial glaze layer is composed of a basic transparent glaze and a zirconium phosphate-loaded composite antibacterial agent. The zirconium phosphate-loaded composite antibacterial agent includes a zirconium phosphate carrier and a composite antibacterial agent. The antibacterial active ingredients of the composite antibacterial agent are antibacterial oxides and antibacterial ion.

[0047] Wherein, the load of the calcium phosphate carrier is 1% of the zirconium phosphate carrier by mass percentage; the carrier zirconium phosphate in the zirconium phosphate-loaded composite antibacterial agent is α-zirconium phosphate prepared by hydrothermal method, and its ratio Surface area is 200m 2 / g; the antibacterial oxide is zinc oxide with a particle diameter of 10nm, and its content in the composite...

Embodiment 3

[0052] An antibacterial ceramic tile is provided with a green body layer, a bottom glaze layer, a decorative pattern layer and an antibacterial glaze layer from bottom to top. The antibacterial glaze layer is composed of a basic transparent glaze and a zirconium phosphate-loaded composite antibacterial agent. The zirconium phosphate-loaded composite antibacterial agent includes a zirconium phosphate carrier and a composite antibacterial agent. The antibacterial active ingredients of the composite antibacterial agent are antibacterial oxides and antibacterial ion.

[0053] Wherein, the load of the calcium phosphate carrier is 1% of the zirconium phosphate carrier by mass percentage; the carrier zirconium phosphate in the zirconium phosphate-loaded composite antibacterial agent is α-zirconium phosphate prepared by hydrothermal method, and its ratio Surface area is 150m 2 / g; the antibacterial oxide is zinc oxide with a particle diameter of 20nm, and its content in the composite...

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Abstract

The invention discloses an antibacterial ceramic tile, which comprises an antibacterial glaze layer arranged on the upper surface of the ceramic tile. The antibacterial glaze layer is composed of a basic transparent glaze and a zirconium phosphate loaded composite antibacterial agent, and the zirconium phosphate loaded composite antibacterial agent includes A zirconium phosphate carrier and a composite antibacterial agent, the zirconium phosphate loaded composite antibacterial agent accumulates on the upper part of the antibacterial glaze layer, and the antibacterial active ingredients of the composite antibacterial agent are antibacterial oxides and antibacterial ions. The present invention introduces zirconium phosphate into the antibacterial glaze layer on the surface of ceramic tiles, utilizes the characteristics of low density of zirconium phosphate, accumulates on the upper part of the glaze layer after high-temperature firing to form a surface with a porous structure, thereby serving as a carrier for the composite antibacterial agent to strengthen Improve the combination of antibacterial materials and ceramic tiles, endow the ceramic tiles with longer-lasting and better antibacterial properties, and at the same time do not affect the decorative effect of the appearance of the ceramic tiles. The invention also discloses a preparation process of the antibacterial ceramic brick, which has simple steps, strong controllability and is beneficial to large-scale industrial production.

Description

technical field [0001] The invention relates to the field of architectural ceramics, in particular to an antibacterial ceramic brick. Background technique [0002] With the improvement of living standards and working environment, people's requirements for architectural ceramics have gone beyond their pure architectural decoration functions, and more and more attention has been paid to their functional applications. The functionalization of ceramics has become one of the main directions for the development of the domestic ceramic industry. The antibacterial performance of architectural ceramics is of great significance for enhancing the added value of products. At present, antibacterial ceramics mainly include the following categories: the first is to directly add antibacterial materials to ceramic tiles and mix and fire them. For example, Chinese patent CN103641439A discloses an antibacterial ceramic tile and its preparation method. 30-40 parts of ceramic clay, 1-10 parts ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B41/89C03C8/00
CPCC04B41/89C04B41/52C03C8/00C04B41/504C04B41/50C04B41/5022C04B41/5048C04B41/0072C04B41/5049C04B41/46C04B2111/2092C04B41/009C04B41/4543C04B41/86C03C3/093C03C2204/02C04B33/00C04B41/5015
Inventor 柯善军田维蒙臻明马超
Owner FOSHAN OCEANO CERAMICS
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