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A pose recognition system and method for a cantilever roadheader

A cantilever roadheader and identification system technology, which is applied in the field of cantilever roadheader pose recognition system, can solve the problems of system recognition accuracy reduction, large deviation between offset and actual situation, frequent adjustment, etc., and achieve the expansion of measurable work Space, the effect of reducing the error

Active Publication Date: 2021-11-30
XIDIAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The disadvantage of this invention is that firstly, the laser pointing device adopts two cross beam emitters, which require that the laser beams emitted by the two cross laser emitters must be parallel to each other and in the same direction as the design axis of the roadway. The installation error of the cross laser transmitter will cause the parallelism error of the two laser beams emitted. In the case of long-distance excavation, the distance between the cross laser transmitter and the laser target is very long. The influence caused by the parallelism error of the laser beam in the pose calculation model established by the industrial control computer will be amplified, which will eventually lead to the yaw angle, pitch angle, The roll angle and the offset of a fixed point on the fuselage on the roadway section deviate greatly from the actual situation, and the system recognition accuracy is reduced
Secondly, the laser target adopts two semi-transparent PC boards with frosted surface, which are fixedly installed on the left front and right rear of the horizontal panel of the roadheader body. This kind of flat laser target can only receive laser projection on one surface. When the yaw angle, pitch angle, roll angle and the offset of a fixed point on the machine body on the roadway section are large, it is easy to cause the phenomenon of missing the target. The measurable workspace is too small, the measurable workspace is the set of all possible values ​​of the yaw angle, pitch angle, roll angle of the roadheader and the offset of a fixed point on the roadway section when the roadheader does not miss the target, so Requires frequent TBM adjustments to allow laser targets to receive laser projections again

Method used

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  • A pose recognition system and method for a cantilever roadheader
  • A pose recognition system and method for a cantilever roadheader
  • A pose recognition system and method for a cantilever roadheader

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Embodiment 1

[0048] Embodiment 1. The number of explosion-proof cameras used in this embodiment is two.

[0049] refer to figure 1 , one A position and posture recognition system for a cantilever roadheader, comprising a laser pointing device 1, a laser target 2, two explosion-proof cameras 3, an intrinsically safe inclination sensor 4 and an industrial computer 5, wherein:

[0050] The laser pointing device 1 is fixed on the top of the roadway, and is used to emit laser light to the tunneling direction of the cantilever roadheader;

[0051] The laser pointing device 1 adopts a laser pointing instrument, and the laser emitted by it is a single-beam point laser;

[0052] The laser target 2 is a hollow cuboid structure spliced ​​by six rectangular light-transmitting plates, and is fixed directly above the forward axis of the cantilever roadheader 6 body, and the upper and lower surfaces of the laser target are aligned with the cantilever type roadheader 6 The top plane is parallel, the f...

Embodiment 2

[0130] Embodiment 2. The number of explosion-proof cameras used in this embodiment is one, and other structures are the same as in Embodiment 1.

[0131] An explosion-proof camera, installed in the center of the upper side of the laser target, the installation base is a pan-tilt with its own drive, the pan-tilt can control the explosion-proof camera to rotate 360 ​​degrees, and is used to shoot the other five sides of the laser target except the upper side surface image.

[0132] When working normally, the pan / tilt controls the explosion-proof camera to rotate at a certain speed and collect five surface images. When the laser target has two light spots on two of the other five surfaces except the upper side, it will be rotated in one rotation. During the period, the images of the two surfaces with light spots captured by the explosion-proof camera will be uploaded to the industrial computer, and the actual distance value set Q will be obtained through the image processing part...

Embodiment 3

[0135] Embodiment 3. The number of explosion-proof cameras used in this embodiment is multiple, and other structures are the same as in Embodiment 1.

[0136]Multiple explosion-proof cameras are installed on the body of the cantilever-type roadheader. There are no clear requirements for the number and installation position around the laser target, but one condition must be met overall. The union of the shooting ranges of all explosion-proof cameras must include the laser target. all six surfaces of the target. The images taken by all explosion-proof cameras must contain two images of the surface where the light spots are located. These images will be uploaded to the industrial control computer, and the actual distance value set Q will be obtained through the image processing part of the pose inversion program, and after that The solution steps, and finally calculate the pitch angle f of the cantilever roadheader inv , deflection angle p inv , roll angle h inv , and the offs...

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Abstract

The present invention proposes a cantilever-type roadheader pose recognition system and method, which are used to solve the technical problems of large pose recognition errors and small measurable work space during long-distance excavation in the prior art. The implementation steps are as follows: Set basic parameters; establish three reference coordinate systems; adjust the initial position of the cantilever roadheader; two explosion-proof cameras collect calibration images and upload them; two explosion-proof cameras collect laser target surface images and upload them; intrinsically safe inclination sensors Collect the inclination data of its own measurement axis relative to the horizontal plane and upload it; the industrial computer calculates the inverse solution program of the cantilever roadheader; the invention uses a laser pointing device combined with a cuboid structure laser target to reduce the time required for long-distance excavation. Due to the pose recognition error caused by the two cross laser transmitters, all six sides of the cuboid laser target can be used to receive the laser projection of the laser pointer, which increases the measurable working space of the cantilever roadheader.

Description

technical field [0001] The invention belongs to the technical fields of excavation equipment application and machine vision application, and relates to a system and a method for identifying a pose of a cantilever type roadheader. Background technique [0002] The cantilever roadheader is a kind of mining equipment, which is widely used in the construction of underground roadways in coal mines. [0003] The traditional method of controlling the forward direction of the cantilever roadheader in the coal mine is to guide the operation by visually viewing the laser spot on the cutting section. This method is labor-intensive and dangerous for the operator, and the interference of human factors leads to over-excavation, under-excavation, etc. The phenomenon of digging often occurs, which reduces the production efficiency of enterprises. Therefore, the automation and intelligent transformation of cantilever roadheaders in coal mines is imperative. In order to realize the automati...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01C11/00
CPCG01C11/00
Inventor 段清娟张世雄郭宁博王天乐
Owner XIDIAN UNIV