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Gas-phase corrosion inhibitor for protection during maintenance of chemical equipment and preparation method of gas-phase corrosion inhibitor

A gas-phase corrosion inhibitor and chemical equipment technology, applied in the field of corrosion and protection, can solve the problems of not being environmentally friendly and not being able to be used as a general-purpose corrosion inhibitor

Active Publication Date: 2021-01-26
WANHUA CHEM GRP CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The present invention aims at the problem that most existing gas phase corrosion inhibitors are not green enough and cannot be used as general corrosion inhibitors, and provides a kind of effective corrosion inhibitor extracted from plants. Vapor-phase corrosion inhibitor made of composition and preparation method thereof

Method used

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  • Gas-phase corrosion inhibitor for protection during maintenance of chemical equipment and preparation method of gas-phase corrosion inhibitor
  • Gas-phase corrosion inhibitor for protection during maintenance of chemical equipment and preparation method of gas-phase corrosion inhibitor
  • Gas-phase corrosion inhibitor for protection during maintenance of chemical equipment and preparation method of gas-phase corrosion inhibitor

Examples

Experimental program
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Effect test

preparation example Construction

[0030] Preparation of pine milk mushroom extract: crush pine milk mushroom and place it in an oven at 160°C for 1.5 hours to dry, then grind it with a ball mill for 30 minutes, and sieve to obtain pine milk mushroom powder with a particle size of 80-120 μm; take 30 g of the powder and mix with 200ml of ethanol was mixed, and placed in a 60°C water bath for heating and ultrasonic extraction for 60min; the residue was filtered to obtain a clear and transparent extract. Ultraviolet spectroscopic detection shows that the content of amino acid in the extract is 80ug / ml, the content of niacin is 4.4ug / ml, and the absorption peak of superoxide dismutase at 282nm in 5g of the extract is 1.69.

[0031] Preparation of milky mushroom extract: grind milky mushroom and place it in an oven at 110°C for 2.5 hours to dry, then grind it with a ball mill for 30 minutes, and sieve to obtain milky mushroom powder with a particle size of 80-120 μm; take Mix 10g of powder with 100ml of ethanol, hea...

Embodiment 1-6

[0040] According to the raw materials and the addition amount in Table 1, and mix and prepare respectively the vapor phase corrosion inhibitor in the embodiment 1-6 by the following method:

[0041] Mix the mushroom extract, phytate, urea and ethanol, place the mixture in a water bath at 60°C for 15 minutes and ultrasonically dissolve it, and filter the residue to obtain a clear and transparent solution, which is the vapor phase corrosion inhibitor.

[0042] Table 1

[0043]

[0044] The vapor phase corrosion inhibitors prepared in Examples 1-6 were respectively subjected to the following metal corrosion inhibition performance tests, and the test results are shown in Table 2:

[0045] (1) Carbon steel corrosion rate test

[0046] Prepare a glass container with a volume of 1L, which is filled with 300ml of 0.5% NaCl solution, and hang the 20# carbon steel coupon to the gas phase. The gas-phase corrosion inhibitor was subjected to ultrasonic atomization (atomization of 1 mg...

Embodiment 1

[0056] The experimental result of carbon steel self-corrosion potential test in embodiment 1 is as follows figure 2 shown. Among them, the vertical axis represents the polarization potential, and the horizontal axis represents the common logarithm of the polarization current density. It can be clearly seen that the self-corrosion potential of the experimental group advocating gas-phase corrosion inhibitors has shifted positively compared with the control group, and the corrosion current density has decreased significantly, indicating that the corrosion inhibitor can be dissolved in the liquid phase, and has no effect on 20# Carbon steel plays a good role in corrosion inhibition.

[0057] In the above-mentioned embodiment 1, the 316L stainless steel sheets embedded in the catalyst particles of the experimental group and the control group during the stainless steel pitting test were put together for photographing, as image 3 As shown, it can be seen that figure 1 The steel ...

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Abstract

The invention discloses a gas-phase corrosion inhibitor for protection during maintenance of chemical equipment and a preparation method of the gas-phase corrosion inhibitor. The gas-phase corrosion inhibitor comprises, by mass, 30%wt-50wt% of mushroom extract liquor, 0.5wt%-5wt% of phytate, 0.03wt%-0.2 wt% of urea and the balance ethanol. When the corrosion inhibitor prepared by the preparation method is ultrasonically atomized and blown into a corrosion environment with certain humidity, the corrosion of a metal material can be obviously slowed down, experimental evaluation shows that the corrosion inhibitor not only can protect metal in a gas phase, but also can be dissolved into a liquid phase to protect the metal in the liquid phase, for example, the stainless steel pitting gas phasecorrosion inhibition rate reaches 95% or above, the liquid phase corrosion inhibition rate reaches 85% or above, and the corrosion inhibition effect is very good.

Description

technical field [0001] The invention relates to a gas-phase corrosion inhibitor, in particular to a gas-phase corrosion inhibitor for protection during maintenance of chemical equipment and a preparation method thereof, belonging to the technical field of corrosion and protection. Background technique [0002] Most chemical companies are located in coastal areas, where the air humidity is high and contains some salt. During the use of chemical equipment, it is often encountered in shutdown maintenance and water gun cleaning operations, which will introduce water into the equipment, although the water will be removed by nitrogen purging, but for heat exchangers, reactors and towers with complex structures Equipment, etc., if the moisture cannot be completely dried, there will still be some residual moisture. During this period, the equipment is most likely to be corroded; in addition, the maintenance time is generally more than one month, and the moisture in the air will also...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23F11/02
CPCC23F11/02
Inventor 李文廷李云钊王龙山刘洋洋鲍恩成张宏科
Owner WANHUA CHEM GRP CO LTD