Test characterization method for early fatigue damage and development process of vulcanized rubber

A technology for vulcanized rubber and fatigue samples, applied in the rubber field, can solve the problems of difficulty in testing multiple samples at the same time, high equipment investment, and achieve the effect of easy operation and data collection, low investment, and wide application prospects.

Active Publication Date: 2021-11-19
QINGDAO UNIV OF SCI & TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The advantage of this method is that it can continuously monitor in real time and obtain relevant information about the fatigue damage of rubber materials. The disadvantage is that it requires special equipment, high investment in equipment, and it is difficult to test multiple samples at the same time.

Method used

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  • Test characterization method for early fatigue damage and development process of vulcanized rubber
  • Test characterization method for early fatigue damage and development process of vulcanized rubber
  • Test characterization method for early fatigue damage and development process of vulcanized rubber

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Experimental program
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Effect test

Embodiment 1

[0044] 1. Prepare the following formula: according to the tread rubber formula of truck tires NR 100phr, carbon black N234 50phr, sulfur 1.3phr, accelerator NS 1.1phr, zinc oxide 3.5phr, stearic acid 2.0phr, antioxidant 4020 2.0phr, antioxidant RD1.0phr, microcrystalline wax 1.5phr, weigh the experimental raw materials.

[0045] 2. Preparation of vulcanized rubber: use an internal mixer for mixing, set the initial temperature at 80°C, and the rotor speed at 80 rpm. After reaching the initial temperature, add NR and mix for 1 minute, then add zinc oxide and stearic acid and mix for 1 minute. Add half of the carbon black in 30 seconds, knead until 2 minutes and 30 seconds, add anti-aging agent, microcrystalline wax and the remaining carbon black, continue kneading until 4 minutes to remove the glue to get the premixed rubber. The premixed rubber is subjected to 5 times, 10 times and 15 times of thin pass treatment on the open mill respectively. After the treatment is completed, ...

Embodiment 2

[0060] 1) Formula: According to the formula of truck tire tread compound NR 100phr, carbon black N234 variable (0phr, 20phr, 50phr), sulfur 1.3phr, accelerator NS 1.1phr, zinc oxide 3.5phr, stearic acid 2.0phr, antioxidant 40202.0 phr, antioxidant RD 1.0phr, microcrystalline wax 1.5phr, weigh the experimental raw materials.

[0061] 2) Preparation of vulcanized rubber: use internal mixer for mixing, set the initial temperature at 80°C, and the rotor speed at 80 rpm. After reaching the initial temperature, add NR and mix for 1 minute and 30 seconds, then add zinc oxide and stearic acid and mix until Add half of the carbon black at 2 minutes and 30 seconds, add anti-aging agent, microcrystalline wax and the remaining carbon black after mixing until 4 minutes, sweep the car at 5 minutes and 30 seconds, continue mixing until 7 minutes, discharge glue and put it on the open mixer; The parameters are that the roller speed ratio is 25 / 18, the roller temperature is 45°C, and the initi...

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Abstract

The invention provides a test characterization method for early fatigue damage and development process of vulcanized rubber, and belongs to the technical field of rubber. The test characterization method comprises the following steps: preparing vulcanized rubber; preparing a test sample; preparing a fatigue sample; and characterizing initial fatigue damage and a development process. The test characterization method provided by the invention is simple, the simple and easy-to-realize macroscopic mechanical property test and the internal microstructure change difficult to observe and analyze are closely linked, the efficiency is higher, the operation and data collection are easy, and the measured data has better reference.

Description

technical field [0001] The invention belongs to the technical field of rubber, in particular to a test and characterization method for the initial fatigue damage and development history of vulcanized rubber. Background technique [0002] For rubber products used under dynamic conditions, the early damage and durability issues are the most concerned by manufacturers and users. Fatigue failure of rubber parts is one of the main factors that cause early damage to products and reduce service life. The fatigue damage of rubber materials can be divided into two stages: microcrack initiation and crack propagation. At present, there are many test and characterization methods for the fatigue life of vulcanized rubber, but the research methods for the fatigue damage process mainly include finite element software analysis and simulation and specific equipment. Perform real-time measurement and control analysis. [0003] The finite element simulation needs to first select the characte...

Claims

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Application Information

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Patent Type & AuthorityApplications(China)
IPC IPC(8): G01N3/32
CPCG01N3/32G01N2203/0005G01N2203/0017G01N2203/0073G01N2203/0258G01N2203/0268G01N2203/0298G01N2203/0688G01N2203/0694G01N2203/0682G01N2203/0023G01N3/06G01N3/34G01N2203/025
Inventor孙学红徐新建王强孙举涛赵树高
OwnerQINGDAO UNIV OF SCI & TECH