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Automatic demolding mechanism for concrete prefabricated part and using method of automatic demolding mechanism

A concrete prefabricated part and automatic demoulding technology, which is applied in the field of concrete pouring, can solve the problems of reduced molding size, troublesome fixing, poor stability, etc., and achieve the effects of improving the strength of the mechanism, reducing its own weight, and reducing the difficulty of installation

Pending Publication Date: 2021-12-31
马相建
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] When pouring concrete with internal holes (septic tanks, pipe wells, piers with internal holes, elevator shafts, etc.), the demoulding of the internal holes of the building needs to be completely dismantled, the construction is cumbersome, and the shape and precise size must be guaranteed when forming the mold difficulty
For the one-piece shrinkable demoulding mechanism, the locking and holding force is poor. If there is no self-locking mechanism, it will loosen after a long period of vibration, resulting in a reduction in the molding size; moreover, special fasteners are required for the connection between the template and the driving mechanism, which is poor in versatility and fixed. Trouble; and the demoulding shrinkage driving method is single, and the demoulding cannot be driven from the inside; the lifting needs to be hoisted by external force, and the stability is poor. The lifting of the crane cannot have a large load, and there are strict requirements on the weight of the mechanism itself

Method used

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  • Automatic demolding mechanism for concrete prefabricated part and using method of automatic demolding mechanism
  • Automatic demolding mechanism for concrete prefabricated part and using method of automatic demolding mechanism
  • Automatic demolding mechanism for concrete prefabricated part and using method of automatic demolding mechanism

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Experimental program
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Effect test

Embodiment 1

[0065] Such as figure 1 — image 3 as well as Figure 5 — Figure 12 As shown, the automatic demoulding mechanism of a concrete prefabricated part provided by the present invention includes a base system 1, a self-climbing system 2, a shrinkage system 3, a roof system 4 and a formwork system 5;

[0066] The base system 1 is arranged at the bottom of the formwork system 5, the roof system 4 is arranged at the top of the formwork system 5, and the shrinkage system 3 is arranged on both sides of the formwork system 5;

[0067] The base system 1 is used for the overall support adjustment of the mechanism, the self-climbing system 2 cooperates with the base system 1 for the lifting of the whole mechanism, and the shrinkage system 3 and the formwork system 5 are used for adduction and Outer support, the roof system 4 is used for internal protection and introduction of concrete during pouring.

[0068] In this embodiment, the base system 1 includes a plurality of longitudinal sup...

Embodiment 2

[0086] Such as Figure 4 As shown, the difference from Embodiment 1 is that in this embodiment, the self-climbing system 2 adopts a self-climbing lifting mechanism;

[0087] The self-climbing lifting mechanism includes a lift-off beam 204 and several multi-stage hydraulic power cylinders 201 arranged on the top of the prefabricated part. The lift-off beam 204 is fixedly connected to the formwork system 5 through the roof system 4 through a special connecting rod 2041 .

[0088] A method for using an automatic demoulding mechanism for concrete prefabricated parts, comprising the following steps:

[0089] S1: Preparatory work, first prepare the concrete wall with reserved holes, then place the device as a whole at the bottom of the concrete wall, adjust the shrinkage system 3 so that the shrinkage system 3 and the formwork system 5 are fully opened, and fix after reaching the required size;

[0090] S2: Pouring base concrete, pouring concrete from top to bottom, waiting for th...

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Abstract

The invention relates to the field of concrete pouring, in particular to an automatic demolding mechanism for a concrete prefabricated part and a using method of the automatic demolding mechanism. The automatic demolding mechanism comprises a base system, a self-climbing system, contraction systems, a top cover system and a formwork system; the base system is arranged at the bottom of the formwork system, the top cover system is arranged at the top of the formwork system, and the contraction systems are arranged on the two sides of the formwork system; and the base system is used for supporting and adjusting the whole mechanism, the self-climbing system is matched with the base system to be used for lifting the whole mechanism, the contraction systems and the formwork system are used for inward contraction and outward supporting of a formwork during demolding, and the top cover system is used for internal protection and concrete leading-in during pouring. The contraction system with a dual-drive power mechanism compatible with internal drive and external drive is adopted, so that the operation of a worker above the top cover system can be realized, and the operation of the worker in a mechanism operation cavity can also be realized.

Description

technical field [0001] The invention relates to the field of concrete pouring, in particular to an automatic demoulding mechanism for a concrete prefabricated part and a using method thereof. Background technique [0002] When pouring concrete with internal holes (septic tanks, pipe wells, piers with internal holes, elevator shafts, etc.), the demoulding of the internal holes of the building needs to be completely dismantled, the construction is cumbersome, and the shape and precise size must be guaranteed when forming the mold difficulty. For the one-piece shrinkable demoulding mechanism, the locking and holding force is poor. If there is no self-locking mechanism, it will loosen after a long period of vibration, resulting in a reduction in the molding size; moreover, special fasteners are required for the connection between the template and the driving mechanism, which is poor in versatility and fixed. It is troublesome; and the demoulding shrinkage driving method is sing...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B7/28B28B13/06B28B17/00
CPCB28B7/285B28B13/06B28B17/00
Inventor 马相建
Owner 马相建
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