Drilling/rolling method in manufacturing seamless tube
A seamless pipe and rolling line technology, applied in the direction of metal rolling, etc., can solve the problems of insufficient fatigue strength of bearings, unrecommended, excessive reduction of roll compression zone, etc.
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Embodiment 1
[0083] A 60mm diameter blank of 18%Cr-8%Ni austenitic stainless steel was used as the test material, and a guide shoe was used to perform thin-wall piercing and rolling with a high degree of workability with a tube expansion ratio of 1.5. The heating temperature of the billet reaches 1250°C. In addition, the hot workability of stainless steel is much worse than that of carbon steel.
[0084] 1. Roll conditions
[0085] Crossing angle γ=25°
[0086] Compression belt diameter D g =400mm
[0087] Tilt angle β = 12°
[0088] Inlet diameter D 1 =240mm
[0089] Outlet diameter D 2 =550mm
[0090] Roll diameter expansion ratio D 2 / D 1 = 2.29
[0091] Enter side roller body width L 1 =300mm
[0092] Width of delivery side roller body L 2 =460mm
[0093] Roll body width L 1 +L 2 =760mm
[0094] Roller width ratio L 2 / L 1 = 1.53
[0095] 2. Piercing and rolling conditions
[0096] Head diameter d p =80mm
[0097] Blank diameter d 0 =60mm
[0098] Waste pipe diameter d=90mm
[0099] Wall t...
Embodiment approach 2
[0109] The hot workability of high alloy steel is inferior to that of stainless steel. If the temperature of piercing and rolling exceeds 1275°C, a large amount of interlayer will occur. Therefore, in this embodiment, a blank of 25%Cr-35%Ni-3Mo high alloy steel with a diameter of 70mm was used as a test material, a disk-shaped roll was used, and the tube expansion ratio was performed at a temperature of 1200°C. 2. High processing degree thin-wall piercing and rolling.
[0110] 1. Roll conditions
[0111] Crossing angle γ=30°
[0112] Tilt angle β = 12°
[0113] Compression belt diameter D g =500mm
[0114] Inlet diameter D 1 =300mm
[0115] Outlet diameter D 2 =670mm
[0116] Roll diameter expansion ratio D 2 / D 1 = 2.23
[0117] Enter side roller body width L 1 =300mm
[0118] Width of delivery side roller body L 2 =460mm
[0119] Roll body width L 1 +L 2 =760mm
[0120] Roller width ratio L 2 / L 1 = 1.53
[0121] 2. Piercing and rolling conditions
[0122] Head diameter d p =130...
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