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Drilling/rolling method in manufacturing seamless tube

A seamless pipe and rolling line technology, applied in the direction of metal rolling, etc., can solve the problems of insufficient fatigue strength of bearings, unrecommended, excessive reduction of roll compression zone, etc.

Active Publication Date: 2006-06-28
NIPPON STEEL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In this case, the strength of the bearing supporting the roll shaft is insufficient, especially in the case of a tapered roll, the fatigue strength of the bearing on the entry side is insufficient, and durability becomes a problem
Therefore, excessive shrinkage of the roll compression band cannot be recommended in practice

Method used

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  • Drilling/rolling method in manufacturing seamless tube
  • Drilling/rolling method in manufacturing seamless tube
  • Drilling/rolling method in manufacturing seamless tube

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0083] A 60mm diameter blank of 18%Cr-8%Ni austenitic stainless steel was used as the test material, and a guide shoe was used to perform thin-wall piercing and rolling with a high degree of workability with a tube expansion ratio of 1.5. The heating temperature of the billet reaches 1250°C. In addition, the hot workability of stainless steel is much worse than that of carbon steel.

[0084] 1. Roll conditions

[0085] Crossing angle γ=25°

[0086] Compression belt diameter D g =400mm

[0087] Tilt angle β = 12°

[0088] Inlet diameter D 1 =240mm

[0089] Outlet diameter D 2 =550mm

[0090] Roll diameter expansion ratio D 2 / D 1 = 2.29

[0091] Enter side roller body width L 1 =300mm

[0092] Width of delivery side roller body L 2 =460mm

[0093] Roll body width L 1 +L 2 =760mm

[0094] Roller width ratio L 2 / L 1 = 1.53

[0095] 2. Piercing and rolling conditions

[0096] Head diameter d p =80mm

[0097] Blank diameter d 0 =60mm

[0098] Waste pipe diameter d=90mm

[0099] Wall t...

Embodiment approach 2

[0109] The hot workability of high alloy steel is inferior to that of stainless steel. If the temperature of piercing and rolling exceeds 1275°C, a large amount of interlayer will occur. Therefore, in this embodiment, a blank of 25%Cr-35%Ni-3Mo high alloy steel with a diameter of 70mm was used as a test material, a disk-shaped roll was used, and the tube expansion ratio was performed at a temperature of 1200°C. 2. High processing degree thin-wall piercing and rolling.

[0110] 1. Roll conditions

[0111] Crossing angle γ=30°

[0112] Tilt angle β = 12°

[0113] Compression belt diameter D g =500mm

[0114] Inlet diameter D 1 =300mm

[0115] Outlet diameter D 2 =670mm

[0116] Roll diameter expansion ratio D 2 / D 1 = 2.23

[0117] Enter side roller body width L 1 =300mm

[0118] Width of delivery side roller body L 2 =460mm

[0119] Roll body width L 1 +L 2 =760mm

[0120] Roller width ratio L 2 / L 1 = 1.53

[0121] 2. Piercing and rolling conditions

[0122] Head diameter d p =130...

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Abstract

The present invention is a piercing-rolling method in the manufacture of seamless pipes that can suppress the effect of rotary forging without excessively reducing the diameter of rolls, and can suppress additional shear strain. This method is characterized in that the inclination angle β of the main roll and the intersection angle γ of the main roll are kept within the range satisfying the following formulas (1) to (3), and the outer diameter d0 of the solid billet and the piercing and rolling The relationship between the outer diameter d and the wall thickness t of the hollow product satisfies the following formula (4), and further, the inlet diameter D1 of the main roll, the outlet diameter D2, the d0, d and γ satisfy the following formula (5) : 8°≤β≤20°...(1)5°≤γ≤35°...(2)15°≤β+γ≤50°...(3)5≤-ψΓ / ψθ≤4.5...( 4)(d / d0) / (0.75+0.025γ)≤(D2 / D1)...(5) However, in formula (4), ψΓ=ln(2t / d0), ψθ=ln[2(d- t) / d0].

Description

Technical field [0001] The present invention relates to a piercing and rolling method of a blank in a seamless pipe manufacturing process. In particular, it relates to a piercing and rolling method that can produce thin-walled capillaries (hollow products) from a blank with a high degree of processing. Background technique [0002] As the manufacturing method of seamless pipes, among the most commonly used methods, there are Mannesmann-plug mill method and Mannesmann-mandrel mill (Mannesmann-mandrel mill). law. Through these methods, a solid billet heated to a predetermined temperature in a heating furnace is pierced by a piercing rolling mill to form a hollow rod-shaped hollow product, and the wall thickness is mainly reduced by an extension rolling mill such as an automatic tube rolling mill and a mandrel-type seamless tube rolling mill. Make it a waste pipe. Then, a reducing mill such as a sizing machine or a tension reducer mainly reduces the outer diameter to make a seamless...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B19/04
CPCB21B19/04
Inventor 林千博
Owner NIPPON STEEL CORP