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Fiberglass mesh faced cornerbead

Inactive Publication Date: 2006-12-21
ROBERTSON FREDERICK J
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These sheets of wallboard are susceptible to damage, especially at outside corners.
This process is very time consuming and must be repeated many times in a typical new construction project.
Accordingly, the joint compound, when dried, is prone to cracking along the outer edge of the flange.
Cracking of drywall joint compound along the outer edge of the flange of a cornerbead is a significant problem for drywall installation and offsets many of the gains that have been made in use of alternative materials, such as plastic rather than metal, and alternative attachment techniques, such as adhesive rather than nails.

Method used

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  • Fiberglass mesh faced cornerbead
  • Fiberglass mesh faced cornerbead
  • Fiberglass mesh faced cornerbead

Examples

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Embodiment Construction

[0016] Referring to FIG. 1, the illustrated plastic cornerbead 20 is of uniform cross-section and is formed from a heated softened polymer extruded from a die (not shown). The cornerbead 20 includes a nose 22 and two perpendicular flanges 24, 26 joined by the nose 22. Each flange 24, 26 has a thicker portion proximal to the nose 22, a thinner portion distal to the nose 22, an interior surface 27 and an exterior surface 28. As the cornerbead 20 is extruded from the die, the flange 24 passes through a pair of rollers 30A. A strip of fiberglass mesh tape 32, from a tape supply roll (not shown), is fed through the pair of rollers 30A. Thus the rollers 30A apply the mesh tape 32 to the distal portion of the exterior side 28 of the flange 24. The mesh tape 32 is positioned such that a portion 34 of the mesh tape 32 extends beyond an outer edge 36 of the flange 24.

[0017] In an embodiment of the invention, the mesh tape 32 is adhered to the flange 24 by a coating of adhesive material on an...

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Abstract

A cornerbead for installation at a drywall outside corner, the cornerbead includes a substrate forming a nose and first and second elongated flanges. A first strip of perforated tape is adhered to the first flange at its exterior surface. The first strip of tape extends longitudinally of the first flange and a portion of the first strip of tape extends past the outer edge of the first flange. A second strip of perforated tape is adhered to the first elongated flange at its interior surface. The second strip of tape extends longitudinally of the first flange. The first strip has a coating of adhesive material on a side that faces towards the first flange and the second strip has a coating of adhesive material on a side that faces away from the first flange.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS [0001] This is a continuation-in-part of co-pending patent application Ser. No. 11 / 116,991 filed Apr. 27, 2005, the entire disclosure of which is hereby incorporated herein by reference for all purposes, and claims benefit of U.S. Provisional Application No. 60 / 565,904 filed on Apr. 27, 2004, the entire disclosure of which is hereby incorporated herein by reference for all purposes.BACKGROUND OF THE INVENTION [0002] In building construction, interior walls are generally formed by attaching preformed sheets of gypsum wallboard to a supporting frame. These sheets of wallboard are susceptible to damage, especially at outside corners. In order to protect an outside corner of a wall, a cornerbead is often installed on the corner prior to painting. A conventional cornerbead is typically a thin, elongate strip of metal or plastic with a right angle bend along the strip's longitudinal axis. The right angle bend forms a nose and two flanges extend from...

Claims

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Application Information

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IPC IPC(8): E04C3/16
CPCB29C66/304B29C66/727B29C66/721B29C66/83413B29L2031/10B29L2031/772B32B3/26B32B3/266B32B27/10B32B27/12B32B29/02B32B2250/44B32B2255/10B32B2255/26B32B2262/101B32B2307/5825B32B2419/00E04F13/06E04F21/00E04F2013/063E04F13/068B29C66/43421B29C65/028B29C65/5028B29C65/5042B29C66/1122B29C66/71B29C66/712B29C66/7212B29C66/729B29C66/7292B29K2309/08B29K2075/00B29K2027/06
Inventor ROBERTSON, FREDERICK J.
Owner ROBERTSON FREDERICK J
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