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Bucket for construction machine

A technology of construction machinery and buckets, which is applied in the field of vibration reduction devices, can solve the problems of rainwater immersion, cost increase, and failure to obtain welding quality, etc., and achieve the effect of noise reduction

Inactive Publication Date: 2008-08-13
KOMATSU LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] The first problem is that a gap is generated between the thin plates 21, 21' constituting the laminated plate 20 and also between the side plate 11 and the laminated plate 20 due to thermal deformation generated in the welding process during manufacture.
[0011] The second problem is: in the actual use of construction machinery, it often occurs that the side plate 11 is subjected to a large external force such as the bucket colliding with rocks.
However, since the periphery of the inner plate 151 of the laminated plate 150 is welded all around to constrain the entire circumference, its vibration damping performance is low.
On the contrary, if intermittent welding is performed on the periphery of the laminated plate 150 in order to improve the vibration damping performance by reducing the restraint points, rainwater will infiltrate into the interior and cause rust.
[0025] (2) If the prescribed gap d1 cannot be ensured between the laminated plate 150 and the wear-resistant plate 108 at the time of manufacture, sufficient welding quality cannot be obtained
On the other hand, when the positions of the inner plate 151 and the outer plate 152 are determined to secure the gap d1, more steps are required, resulting in an increase in cost.
[0026] (3) Due to the large volume of the welded part, more steps are required and the cost increases
On the contrary, if intermittent welding is performed around the laminated plate 150 in order to reduce the amount of welding, as in the case of (1) above, rainwater will infiltrate the inside and cause rust.
[0027] (4) In order to prevent swelling or deformation caused by thermal deformation during continuous welding, it is necessary to temporarily weld the laminated plate 150 and the side plate 103 at very many points, which not only requires a process, but also increases the cost.
In this case, since the entire circumference is restrained by welding the circumference of the inner plate 161 of the laminated plate 160 similarly to the case of (1) above, its vibration damping performance is poor.
On the contrary, if intermittent welding is performed around the laminated plate 160 in order to reduce restraint points and improve vibration damping performance, rainwater will infiltrate the interior and cause rust.

Method used

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  • Bucket for construction machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0130] The coupling member 15 is attached to the entire area of ​​the corner portion 16 .

Embodiment 2

[0132] The main source of noise emitted from the bottom plate 12 is designated, and the connecting member 15 is attached only to that portion.

[0133]When analyzing the frequency spectrum of noise during actual operation of construction machinery, it is important to reduce noise in a frequency band where high peaks are generated. Therefore, the vibration mode analysis of the bucket 10 is carried out using the noise in the frequency band in which a large peak is generated, and the main source of the noise emitted from the base plate 12 is found. FIG. 10 relates to the magnitude distribution of the amplitude of the typical vibration mode of the bucket 10 , and shows various parts in different shades according to the magnitude of the amplitude. In the figure, the attachment positions of the bucket teeth 18 and the bracket 19 are shown in order to clarify the relationship corresponding to FIG. 6 .

[0134] As shown in FIG. 10, even with the same structure, the amplitude varies d...

Embodiment 3

[0136] The connecting member 15 is attached so that the ratio Wp' / Hs of the height Hs of the side plate 11 to the width Wp' of the bottom plate 12 is smaller than 1.47. As shown in Figures 8A and 8B, the two corners 16 of the base plate 12 are respectively equipped with connecting parts 15, and the connecting part of the connecting parts 15 is the length of the connecting line segment between 12a, as "actual base plate width Wp '. Here, as shown in Fig. 9, the value of the ratio Wp / Hs before the attachment of the connecting member 15 is set as J2, and the noise contribution T2 of the bottom plate 12 is located in the area Q. In the area Q, the connecting member 15 is installed and Reducing the sound emitted from the bottom plate is most effective in reducing the noise of the bucket 10 .

[0137] After mounting the connecting member 15, the value of Wp' / Hs can be changed from J2 to J1, and can be shifted to the area N where the noise contribution T1 of the side plate 11 is domi...

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PUM

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Abstract

A bucket of a construction machine is disclosed, including: a side plate (11), a soleplate (12) whose at least a part is connected with the side plate (11), laminated plate (20) installed on the side plate (11); on condition that the ratio Wp / Hs of height Hs of the side plate to width Wp of the soleplate (12) is more than 1.47, at least a part of section (16) where the side plate (11) is connected with the soleplate (12) is reinforced. Therefore, for the bucket with a necessary minimum limit in various buckets, a noise experiment is unnecessary and a noise measure is put into effect with the necessary minimum limit.

Description

[0001] This application is a divisional application, the application number of its parent application is: 03820847.4, the application date: 2003.9.2, the name of the invention: vibration damping device and bucket of construction machinery technical field [0002] The present invention relates to a vibration damping device for reducing noise emitted from a base material by suppressing vibration generated in the base material, and a construction machine bucket. Background technique [0003] In recent years, people have asked construction machinery to reduce noise especially in residential areas when working at night, and various countries have also introduced noise-related regulations that limit noise below a certain level. For example, in the case of using a hydraulic excavator equipped with a working machine including a bucket, it has been confirmed through experiments that the bucket is a main source of noise. It is estimated that about 80% of the noise emitted from the wor...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E02F3/40
Inventor 今村一哉中田国昭中川泰造
Owner KOMATSU LTD