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Complicated surface optical finishing processing device and technique

A technology for finishing and complex surfaces, which is applied in the field of complex surface finishing equipment to achieve the effect of reducing surface roughness and improving surface fit quality

Inactive Publication Date: 2009-04-29
TAIYUAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the complex surface finishing equipment and process of the present invention is to disclose a direct excitation of the ultrasonic horn in order to solve the difficult problems and existing serious deficiencies in the above-mentioned existing complex parts inner surface finishing process. The high-intensity ultrasonic vibration generated by the workpiece interacts with the liquid-solid two-phase fluid that is forced to flow on the surface of the complex workpiece, resulting in the impact between the workpiece surface and the abrasive particles and the cavitation of the liquid, resulting in the impact of the abrasive particles on the surface of the workpiece. Finishing, especially the concave surface of the complex channel also has high-intensity ultrasonic vibration and the pervasive characteristics of liquid-solid two-phase fluid, which ensures that the concave surface and inner dead angle also have a good finishing effect.

Method used

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  • Complicated surface optical finishing processing device and technique
  • Complicated surface optical finishing processing device and technique

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Effect test

Embodiment approach 1

[0019] Embodiment 1: Immersion processing

[0020] combined with figure 1 , specifically to further explain how the hexahedral workpiece 5 with complex internal and external surfaces is finished. The workpiece 5 to be processed is placed on the machine table 3, and the position of the workpiece is adjusted so that the hole is connected to the inlet 8 of the mud pump; the three horns 10 are arranged orthogonally, and the horns 10 are moved or rotated to ensure their three-dimensional contact with the workpiece. The two surfaces are in good contact and the workpiece is stably clamped; connect the horn 10 and the ultrasonic power supply 1, add the liquid-solid two-phase fluid 2, start the mud pump 6, and adjust the pressure of the pump so that the flow rate is 2 m / min. Left and right, turn on the ultrasonic power supply, and fine-tune the vibration frequency to make the three horns vibrate well; after 10 minutes of processing, it can meet the requirements of finishing processing...

Embodiment approach 2

[0021] Embodiment 2: Immersion processing

[0022] combined with figure 1 , specifically to further explain how the hexahedral workpiece 5 with complex internal and external surfaces is finished. The workpiece 5 to be processed is placed on the machine table 3, and the position of the workpiece is adjusted so that the hole is connected to the inlet 8 of the mud pump; the three horns 10 are arranged orthogonally, and the horns 10 are moved or rotated to ensure their three-dimensional contact with the workpiece. The two surfaces are in good contact and the workpiece is stably clamped; connect the horn 10 and the ultrasonic power supply 1, add the liquid-solid two-phase fluid 2, start the mud pump 6, and adjust the pressure of the pump so that the flow rate is 1 m / min. Left and right, turn on the ultrasonic power supply, fine-tune the vibration frequency, so that the three horns vibrate well; after 5 minutes of processing, it can meet the requirements of finishing processing. I...

Embodiment approach 3

[0023] Embodiment 3: Immersion processing

[0024] combined with figure 1, specifically to further explain how the hexahedral workpiece 5 with complex internal and external surfaces is finished. The workpiece 5 to be processed is placed on the machine table 3, and the position of the workpiece is adjusted so that the hole is connected to the inlet 8 of the mud pump; the three horns 10 are arranged orthogonally, and the horns 10 are moved or rotated to ensure their three-dimensional contact with the workpiece. The two surfaces are in good contact and the workpiece is stably clamped; connect the horn 10 and the ultrasonic power supply 1, add the liquid-solid two-phase fluid 2, start the mud pump 6, and adjust the pressure of the pump so that the flow rate is 3 m / min. Left and right, turn on the ultrasonic power supply, fine-tune the vibration frequency, so that the three horns vibrate well; after 15 minutes of processing, it can meet the requirements of finishing processing. I...

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Abstract

The invention discloses a finishing machining device of complex surfaces and a technique thereof, belongs to the field of special processing technology and is characterized in that high-intensity supersonic vibration produced by direct shock excitation to workpieces by an ultrasonic horn acts with the liquid and solid two-phase flow forced on surfaces of complex workpieces, thus producing the impact of workpiece surfaces and grinding particles and liquid cavitation to cause the impact to workpiece surfaces by the grinding particles, and the finishing machining of complex workpiece surfaces is realized; and particularly, inner concave surfaces with complex channels also have the high-intensity supersonic vibration and the all-pervasive characteristic of the liquid and solid two-phase flow. The device and the technique have the advantages of realizing the finishing machining of complex inner and outer surfaces and also solving the problem that inner concave surfaces and dead corners can not be finished and machined. The technology can fully and effectively finish and process inner surfaces, and effectively reduce the surface roughness value of parts, thus greatly improving the surface matching quality, surface wear resistance, surface air tightness, cleanliness and service life of parts.

Description

technical field [0001] The invention relates to complex surface smoothing processing equipment and technology, belonging to the technical field of special processing. Specifically, it involves multi-dimensional loading technology of ultrasonic energy, fixing technology of ultrasonic vibration system, flow and impact technology of liquid-solid suspended two-phase fluid on complex surfaces. The invention is suitable for processing the inner and outer surfaces of workpieces with complex shapes. Background technique [0002] The surface finishing of parts is one of the key research topics and key problems to be solved in mechanical processing at present, and the finishing of the inner surface is a difficult problem to be solved in this research; especially the inner surface finishing of parts with complex intersecting channels Processing is very difficult, which is the bottleneck in the application of finishing processing; and the inner surface hole similar to the hydraulic val...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B1/04
Inventor 王时英姚新改韩世平刘润爱李雪红
Owner TAIYUAN UNIV OF TECH
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