Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A high temperature vacuum carburized gear steel

A carburizing gear and high-temperature vacuum technology, applied in the field of alloy steel, can solve problems such as unfavorable steel structure and performance, increase steel production cost, increase steel cost, etc., achieve broad industrial application prospects, reduce CO2 emissions, and stabilize production quality. Effect

Inactive Publication Date: 2014-10-08
BAOSTEEL SPECIAL STEEL CO LTD
View PDF8 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Existing studies have shown that B is an element that is very sensitive to hardenability, and small changes in B content will cause large fluctuations in hardenability. Therefore, adding B elements to gear steel is not conducive to narrowing the hardenability bandwidth of gear steel. Amplitude control
[0009] Chinese patent CN101603151A reduces the Ti content by increasing the Nb element, which solves the problem of contact fatigue life caused by a large amount of Ti inclusions, but the addition of Nb element also increases the production cost of the gear steel
[0010] Chinese patent CN101275204A discloses a CrMnTi gear steel. The Ti content is controlled at 0.010%-0.038%. It still has a relatively high Ti element content, and the possibility of inclusions is still relatively large, which is not conducive to the structure and performance of the steel.
However, the compound addition of Nb and V also increases the production cost of steel
[0012] To sum up, if the content of alloying elements is too low, it cannot meet the purpose of steel design and meet the requirements of the user's working conditions; if the content of alloying elements is too high, some performance indicators will be excessive, which will increase the cost of steel and waste limited resources.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A high temperature vacuum carburized gear steel
  • A high temperature vacuum carburized gear steel
  • A high temperature vacuum carburized gear steel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0028] The present invention will be further described below in conjunction with embodiment.

[0029] The embodiment is based on the chemical composition range designed by the present invention, smelted on a 50kg vacuum induction furnace, and comparative steels 1 and 2 were smelted by industrial electric furnace + refining outside the furnace + vacuum degassing process. See Table 2 for the specific chemical composition.

[0030] The molten steel of the present invention is cast into an ingot, and is forged to be billeted, and finally forged into a Φ65mm bar, and the final forging temperature is not lower than 1050°C. After the comparison steel is smelted, it is continuously cast into a billet, and continuously rolled into a Φ65mm bar under the condition that the final rolling temperature is not lower than 950°C.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
crystal sizeaaaaaaaaaa
Login to View More

Abstract

The invention discloses high-temperature vacuum carburized gear steel. The high-temperature vacuum carburized gear steel comprises: by weight, 0.10 to 0.30% of C, 0.15 to 0.25% of Si, 0.60 to 0.90% of Mn, less than or equal to 0.025% of P, 0.010 to 0.020% of S, 0.85 to 1.25% of Cr, 0.033 to 0.055% of Al, 0.0160 to 0.0300% of N, 0.001 to 0.009% of Ti, less than or equal to 0.0020% of O and the balance Fe and unavoidable impurities. Through a micro-alloying method, abnormal growth of austenite grains of gear steel in high-temperature vacuum carburizing is controlled and thus steel grain granularity is strictly controlled in a range of 7.0 to 8.0 grade and hardenability (J5mm) is stably controlled in a range of 32 to 42 HRC so that various performance requirements of common gear steel are satisfied. The high-temperature vacuum carburized gear steel contains simple alloy elements, has a low cost, allows stable and reliable process control, can be utilized for high-temperature vacuum carburizing, greatly reduces carburizing time, is environmentally friendly and saves energy.

Description

technical field [0001] The invention belongs to the field of alloy steel, and particularly relates to a high-temperature vacuum carburizing gear steel. The grain size of the steel before and after high-temperature vacuum carburizing is maintained at 7.0-8.0, the hardenability J5mm is stably controlled at 32HRC-42HRC, and the structure of the steel is stable. , stable performance. Background technique [0002] With the increasing environmental pollution and energy depletion, the high-temperature vacuum carburizing technology with environmental protection, energy saving, high performance and high efficiency has become the main direction of the development and application of international heat treatment technology in recent years. At present, the gas carburizing temperature commonly used at home and abroad is generally not higher than 930°C, while the high-temperature vacuum carburizing can be as high as 980°C or even 1000°C because of its oxygen-free treatment environment. Ac...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/28
Inventor 覃明安金敏丁毅
Owner BAOSTEEL SPECIAL STEEL CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products