Coarse grain hard alloy material and preparation method thereof

A cemented carbide, coarse-grained technology, applied in the field of cemented carbide materials, can solve the problems of difficult to obtain, WC aggregation, and difficult to obtain coarse-grained cemented carbide, so as to avoid carbon black segregation and simple process control Effect

Inactive Publication Date: 2012-10-17
SICHUAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the above-mentioned method for producing coarse-grained cemented carbide has the following problems: firstly, it is very difficult to prepare coarse-grained WC raw material powder, especially 20-30 μm coarse-grained WC, and it is difficult to obtain
Second, there are usually a large number of crystal defects such as vacancies and dislocations in coarse-grained WC crystals, so the performance of cemented carbide is reduced
Third, in the process of preparing cemented carbide by powder metallurgy, ball milling will break coarse-grained WC raw materials to a certain extent, so even if coarse-grained WC raw material powders are used, it is easy to obtain coarse-grained hard alloys due to process control problems. alloy
Fourth, the ball milling characteristics and dispersion behavior of coarse-grained WC and fine-grained WC powder are different. In order to improve hardness and wear resistance, adding a certain proportion of fine-grained WC to coarse-grained WC will easily cause uneven dispersion of WC or even WC aggregation.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0015] Example 1: Coarse-grained cemented carbide was prepared by weighing raw materials by weight percentage, wherein WC with a particle size of 8.0 μm accounted for 90.5 wt%, Co with a particle size of 1.5 μm accounted for 9.0 wt%, and TiC with a particle size of 50 nm accounted for 0.5 wt%. The carbon content of WC is 6.25 wt%, the carbon content of nano-TiC is 20.1 wt%, and the total carbon content of the system is 5.75 wt%. Firstly, nano-TiC powder and absolute ethanol were made into a suspension with a mass percentage of 20% for ultrasonic treatment. The amount of Tween 80 added was 1 vol%, and the ultrasonic dispersion time was 30 minutes. After the end, it was vacuum-dried at 5 Pa and 90 °C . Then the pretreated nano-TiC powder, Co, and WC powder are added to a ball mill for ball milling. The ball milling medium is anhydrous ethanol, the dosage is 300ml / kg, the ball milling speed is 60r / min, the grinding time is 24h, and the grinding ball is Φ8mm WC-8wt%Co cemented ca...

example 2

[0016]Example 2: Coarse-grained cemented carbide was prepared by weighing raw materials by weight percentage, wherein WC with a particle size of 10.0 μm accounted for 84.1 wt%, Co with a particle size of 1.5 μm accounted for 15 wt%, and TiC with a particle size of 50 nm accounted for 0.9 wt%. The carbon content of WC is 6.20 wt%, the carbon content of nano-TiC is 20 wt%, and the total carbon content of the system is 5.39 wt%. Firstly, the nano-TiC powder and absolute ethanol were made into a suspension with a mass percentage of 30% for ultrasonic treatment. The amount of Tween 80 added was 3vol%, and the ultrasonic dispersion time was 40min. After the end, it was vacuum-dried at 2Pa ​​and 85°C . Then the pretreated nano-TiC powder, Co, and WC powder are added to a ball mill for ball milling. The ball milling medium is absolute ethanol, and the dosage is 350ml / kg, the ball milling speed is 70r / min, the grinding time is 36h, and the grinding ball is Φ8mm WC-8wt%Co cemented carb...

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PUM

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Abstract

The invention discloses a coarse grain hard alloy material and a preparation method thereof. The coarse grain hard alloy material is characterized in that high-carbon WC (wolfram carbide) of 6.0-10.0 microns is adopted, and a total carbon content of WC is controlled to a mass percentage of 6.13 wt%-(1-9)%*mass percentage content of Co, meanwhile, 0.4-1.0 wt% of nano-TiC is added. By utilizing free carbon distributed in the high-carbon WC in situ and nano-TiC dispersed nearby the high-carbon WC as dual inducer, a (0001) basal plane of WC grain in the hard alloy is preferentially grown in a sintering process. According to the preparation method of the coarse grain hard alloy material provided by the invention, independence on the crude particle WC raw materials can be avoided, the process is simple to control, the coarse grain hard alloy with good intensity, hardness and wear resistance is obtained by preferential growth of the WC grain, and the preparation method can be used in the field of geological and mining tools, wear-resistant parts and the like.

Description

technical field [0001] The invention relates to a cemented carbide material and a preparation method thereof, in particular to a cemented carbide material with coarse grains and a preparation method thereof, belonging to the field of cemented carbide materials. Background technique [0002] Cemented carbide is a multi-phase solid material prepared by powder metallurgy method based on refractory transition metal carbides such as WC and iron group metal elements such as Co as binder. Cemented carbide has excellent properties such as high hardness, wear resistance and corrosion resistance, high elastic modulus, and low thermal expansion coefficient. Therefore, cemented carbide is known as "the tooth of industry" and is widely used in cutting tools, geological and mining tools, and Grinding parts and other fields. As a brittle material, cemented carbide has an inherent contradiction between strength and hardness. Generally, the higher the hardness, the lower the strength, and t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C29/08C22C1/05
Inventor 郭智兴熊计万维财
Owner SICHUAN UNIV
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