Prismatic irregular hole underwater laser shock peening method and device for realizing same

A laser shock strengthening and impact strengthening technology, which is applied in the underwater laser shock strengthening of prismatic special-shaped holes and the strengthening of the inner wall and hole edge area of ​​prismatic special-shaped holes, which can solve the problem of uneven stress distribution in the strengthened area of ​​prismatic special-shaped holes and hinder laser beam irradiation. To the edge and corner area, affecting the laser shock strengthening and other problems, to achieve the effect of improving the service life, reducing the number of times, and saving energy

Inactive Publication Date: 2014-05-21
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] When laser shock strengthening is performed on the edge area of ​​the prismatic special-shaped hole, it is easy to collapse the edge of the hole; and when laser shock strengthening is performed on the edge area of ​​the prismatic special-shaped hole, since the edge angle is less than 90°, the laser beam will first irradiate the edge area Plasma is generated on the surface of the outer prism special-shaped hole, thereby forming a "plasma shielding" effect, preventing the laser beam from irradiating the angular area, and affecting the effect of laser shock strengthening; To achieve full coverage of the processing area, an overlap rate of more than 30% is usually required, so the laser energy waste in the overlapping area of ​​the spot is relatively large; and the current laser shock strengthening processing method is point-by-point sequential processing, the absorption caused by the previous laser shock The warping of the layer will affect the subsequent laser shock, so that the stress distribution in the strengthened area of ​​the prismatic shaped hole is not uniform

Method used

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  • Prismatic irregular hole underwater laser shock peening method and device for realizing same
  • Prismatic irregular hole underwater laser shock peening method and device for realizing same
  • Prismatic irregular hole underwater laser shock peening method and device for realizing same

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Effect test

Embodiment 1

[0046] A device for laser shock strengthening of prismatic special-shaped holes, such as figure 1 and image 3 Shown are the laser shock peening of the edge area of ​​the prism special-shaped hole and the laser shock peening of the inner wall; including: laser 1, laser control device 2, numerical control system 4, fixture Ⅰ 5, feeding device Ⅰ 6, five-axis table 7, Feeding device Ⅱ 8, fixture Ⅱ 9, cooperating pin 11, water tank 12 and total reflection mirror 16, this device can avoid hole edge to collapse and Figure 5 The "plasma shielding" effect shown.

[0047] The laser 1 is located directly above the five-axis table 7; the laser control device 2 is located on the right of the laser 1; the numerical control system 4 is located at the bottom right of the laser control device 2; the fixture I5 ​​is connected to the five-axis table 7 through the feeding device I6; the fixture II9 It is connected to the five-axis table 7 through the feeding device II8; the matching pin 11 o...

Embodiment 2

[0050] The specific steps of laser shock strengthening in the edge area of ​​prismatic special-shaped holes are as follows:

[0051] 1) Put the five-axis table 7 in the water tank 12.

[0052] 2) Install the workpiece 2 on the fixture Ⅰ5, and paste such as Figure 7 Thicken the absorbing layer as shown, then install the matching pin 11 on the fixture Ⅱ9, adjust the feeding device Ⅰ6 and feeding device Ⅱ8 through the numerical control system to make the matching pin 11 and the prismatic special-shaped hole precisely match, the minimum interference is 0.01 mm , the maximum interference is 0.025 mm, and the upper end surface of the matching pin 11 coincides with the upper end surface of the prismatic shaped hole.

[0053] 3) Set the side length of the square laser beam of laser 1 to 3 mm, the pulse energy to 2 J and the pulse width to 20 ns through the laser control device 2.

[0054] 4) Adjust the five-axis worktable 7 through the numerical control system 4 to make the edge ar...

Embodiment 3

[0065] Change the square spot laser beam in the angular area 14 in Embodiment 2 to: the side length is 0.5-3 mm, the pulse energy is 1 J, and the pulse width is 20 ns, and other methods and steps remain unchanged.

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Abstract

The invention relates to laser processing and in particular relates to a prismatic irregular hole underwater laser shock peening method and a device for realizing the same. The method comprises the following steps: precisely matching a matching pin of which the surface hardness value is higher than that of a workpiece with a prismatic irregular hole, putting the workpiece in an underwater opposite hole side area and performing laser shock peening; introducing incident laser beams into the prismatic irregular hole for peening the inner wall of the prismatic irregular hole by utilizing a total reflector arranged in the prismatic irregular hole, adopting large-size square light spot laser beams in a non-prismatic area, adopting small-size square light spot laser beams in gradual transition in a prismatic area, and linearly changing the sizes of the light spots perpendicular to the edge direction in the prismatic area, wherein the sizes of the light spots are smaller at positions closer to the edge. Meanwhile, a jump mode and a thickened absorption layer are matched, the laser shock peening quality is guaranteed. According to the method, hole edge collapse and a plasma shielding effect can be effectively avoided, and the method is suitable for peening the inner wall of the prismatic irregular hole with the edge angle of less than 90 degrees and a hole edge area.

Description

technical field [0001] The invention relates to the field of laser processing, in particular to a method for underwater laser shock strengthening of prismatic special-shaped holes and a device for realizing the method, especially suitable for strengthening the inner wall and edge area of ​​prismatic special-shaped holes with an edge angle less than 90°. Background technique [0002] Special-shaped holes are different from conventional cylindrical holes, and are usually specially designed to meet certain technical requirements. For example, in order to reduce the weight of the aircraft, there are many different-shaped special-shaped holes on the aircraft board; For stress conditions, the piston pin hole is designed in a cylindrical shape with a horn or an ellipse. Compared with a cylindrical hole, the curvature of the profile of the special-shaped hole fluctuates greatly, so the stress concentration on the special-shaped hole is more serious. [0003] Prismatic special-shaped...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D10/00
Inventor 鲁金忠邢佳罗密罗开玉张永康
Owner JIANGSU UNIV
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