Conveyor Roller Bearing Hybrid Monitoring System

Abstract

The invention relates to a hybrid monitoring system for conveyor roller bearings, which includes a motor, a shaft coupling, a left end support bearing, an axial displacement sensor, an axial displacement bearing plate, a radial displacement sensor, a sound recorder, a signal conditioner, a computer, The right end support bearing, drive chain, roller shaft, the motor drives the roller shaft to rotate through the coupling, the roller shaft is supported between the left end support bearing and the right end support bearing, the roller is installed on the roller shaft, and is connected with the left end support bearing and the right end support bearing Matching, wherein: the roller shaft is also provided with an axial displacement bearing plate, which is used to transmit the axial force Fa received by the roller shaft to the axial displacement sensor, and the inside of the roller is also provided with a radial displacement The sensor is used to detect the radial force on the roller shaft. The invention reduces the measurement difficulty and can conveniently and safely obtain the running state of the conveyor, thus ensuring the safety of the machine and operators.

Description

technical field [0001] The present invention relates to a device for monitoring conveyor equipment, and more particularly, the present invention relates to hybrid on-line monitoring of conveyor roller bearings. Background technique [0002] In the prior art, both the belt conveyor and the roller conveyor usually use rollers for power transmission, and the rollers are mounted on rolling bearings. At present, various industrial and mining enterprises are relatively mature in the research and development of on-line monitoring of conveying devices. For example, photoelectric systems are used to optically inspect the bearing surface and / or rolling surface of the conveyor belt, especially the bearing surface, in which damages occurring during operation are identified. And when a critical state of the conveyor belt is reached, an audible and / or optical alarm signal is emitted and / or in particular an automatic disconnection of the conveyor system is initiated. [0003] For another ...

AI Technical Summary

Problems solved by technology

This detection method is a commonly used bearing detection method at present. It is characterized by replacing the traditional manual knocking detection method and improving the accuracy of detection. However, this method is still based on the static test method under ideal conditions for bearing detection. Yes, and usually the bearing to be tested needs to be disassembled, or even if the bearing is not disassembled, the entire wheel-to-axle needs to be placed on the testing equipment, so the testing method is relatively complicated

[0006] Studies have shown that, as a mechanical device, the conveying device has made great progress in safety testing, and some progress has been made in the online monitoring of roller bearings, but the roller bearings in the conveyor are completed through sound or vibration signals. The combination of external signal acquisition and detection and online monitoring of roller bearings to form a hybrid monitoring system has not been involved in this field.

Images