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A kind of layered potassium phosphate calcium sodium base lubricating grease composition and preparation method thereof

A technology of potassium calcium phosphate sodium base grease and sodium base grease, applied in the field of lubrication, can solve problems such as impurity symbiosis, and achieve the effects of good compatibility, abundant raw material sources, and simple and easy preparation method

Active Publication Date: 2020-01-31
TAIYUAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the actual application process, there are requirements for the physical and chemical properties of solid lubricating materials (such as purity, particle size and distribution, shape, etc.), and the symbiosis of impurities in the mineral itself will bring negative effects. The method can effectively solve this problem, and there is no report on the artificial synthesis of this layered potassium calcium phosphate mineral material.

Method used

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  • A kind of layered potassium phosphate calcium sodium base lubricating grease composition and preparation method thereof
  • A kind of layered potassium phosphate calcium sodium base lubricating grease composition and preparation method thereof
  • A kind of layered potassium phosphate calcium sodium base lubricating grease composition and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Add 30.0 g of 100SN and 10.0 g of 12-hydroxystearic acid to the fat-making kettle, heat up and melt, and slowly add 25.0 g of sodium hydroxide aqueous solution (concentration: 20%) at a temperature of 80 °C. After adding the sodium hydroxide solution, control the temperature at 110°C and saponify for about 3 hours; raise the temperature to 170°C for dehydration, and observe that the material in the kettle gradually thickens and becomes viscous and silky, indicating that the water has basically been removed; Measure the content of free acid and base at 160 ℃ to control it at 0.2%; then slowly add 60.0 g of 100SN, continue heating to 200 ℃ for thickening, add 0.05 g of 2,6-di-tert-butyl p-cresol , 6.0 g alkenyl succinic acid and 6.0 g T321, continue to heat up to the highest refining temperature, when the materials in the kettle become a true solution state, keep warm for 5 min. Rapidly cool to around 100°C and homogenize using a triple roll machine to obtain basic sodium...

Embodiment 2

[0032] Add 31.7 g of PAO10 and 5.0 g of stearic acid to the fat-making kettle, heat up and melt, and slowly add 2.5 g of sodium hydroxide aqueous solution (concentration: 20%) at a temperature of 90 °C. After adding the sodium hydroxide solution, the temperature is controlled at 100°C, and the saponification is about 4 hours; the temperature is raised to 170°C for dehydration, and when the material in the kettle is observed to gradually thicken and appear viscous and drawn, it means that the water has basically been removed; 160 Measure the free acid-base content at ℃ to control it at 0.15%; then slowly add 63.3 g of PAO10, continue heating to 190 ℃ for thickening, add 5.0 g of β-naphthol, 1.0 g of dodecenylbutane and 1.0g ZDDP, continue to heat up to the highest refining temperature, when the material in the kettle is in a true solution state, keep it warm for 10 min. Rapidly cool to around 100°C and use a five-roller to homogenize to obtain basic sodium-based grease B.

[0...

Embodiment 3

[0038] Add 21.7 g of PAO8 and 35.0 g of 12-hydroxystearic acid to the fat-making kettle, heat up and melt, and slowly add 8.0 g of sodium hydroxide aqueous solution (concentration: 35%) at a temperature of 85 °C. After adding the sodium hydroxide solution, control the temperature at 105 °C and saponify for about 3.5 hours; raise the temperature to 155 °C for dehydration, and observe that the material in the kettle gradually thickens and becomes viscous and drawn, indicating that the water has basically been removed; Measure the content of free acid and base at 160 °C to control it within the range of 0.19 %; then slowly add 63.3 g of PAO8, continue heating to 195 °C for thickening, add 4.0 g of phenothiazine, 2.0 g of benzotri Nitroxazole and 1.0 g ZDDP, continue to heat up to the highest refining temperature, when the material in the kettle is in a true solution state, keep warm for 6 min. Rapidly cool to around 100 ℃ and homogenize using a triple roll machine to obtain basic...

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Abstract

The invention discloses a layered potassium calcium phosphate sodium-based lubricating grease composition and a preparation method of same. The composition includes, by weight, 90.0-99.0 parts of basic sodium-based lubricating grease and 1.0-10.0 parts of a solid anti-wear additive being layered potassium calcium phosphate CaKPO4.H2O. The preparation method includes the steps of: stirring and mixing the basic sodium-based lubricating grease and the CaKPO4.H2O for 1-24 h at room temperature to 200 DEG C; and grinding and homogenizing the mixture with a three-roller machine or a five-roller machine for 0.5-6 h to homogenize the mixture, thus producing the sodium-based lubricating grease composition.

Description

technical field [0001] The invention discloses a sodium-based lubricating grease with excellent anti-wear properties and a preparation method thereof, in particular to a sodium-based lubricating grease containing layered potassium calcium phosphate as an anti-wear additive and a preparation method thereof, belonging to the technical field of lubrication. Background technique [0002] With the modernization of industrial machinery, high temperature lubricating grease has been more and more widely used. Because of its moderate price and excellent performance (good thermal stability, colloid stability and shear stability), sodium-based grease is used in many important lubricating greases. Places (textile machinery, paper machinery, etc.) play a role that cannot be ignored. The key to grease lubrication is to reduce mechanical friction and wear, improve mechanical efficiency and reduce energy consumption. As one of the main additives in modern lubricating oils, antiwear agents ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M169/00C10M125/24C10N30/06C10N50/10
CPCC10M125/24C10M169/00C10M2201/085C10M2205/0206C10M2205/183C10M2207/025C10M2207/026C10M2207/123C10M2207/1265C10M2207/1285C10M2215/04C10M2215/064C10M2215/223C10M2219/022C10M2219/108C10M2223/045C10M2229/0415C10N2030/06C10N2050/10C10N2010/02C10N2010/04
Inventor 张效胜董晋湘牛文星代莹静徐红
Owner TAIYUAN UNIV OF TECH