Hot-rolled rod online EDC water bath toughening treatment method for high-strength bridge cable galvanized steel wire

A hot-rolled wire rod and galvanized steel wire technology, applied in heat treatment furnaces, heat treatment equipment, furnace types, etc., can solve the problems of difficulty in popularization and application, high energy consumption, and extremely poor tensile strength, and achieve a wide range of production specifications , reduce the dislocation density, improve the effect of tensile strength

Active Publication Date: 2018-06-15
JIANGYIN XINGCHENG GOLD MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the domestically produced wire rods used to manufacture this type of galvanized steel wire generally adopt the online stelmor air-cooling process. Due to the low cooling rate of the wire rod in this process, the sorbite content of the structure is below 90%, and the tensile strength of the wire rod through the coil The extreme difference is about 100MPa, the upper limit of the production specification can only reach Φ13.0mm, and the wire rod produced that meets the requirements of the galvanized steel wire index can only meet the 1860MPa level, and there is no wire rod production for the 1960MPa level in the market.
[0004] Chinese Patent Publication No. CN 104624680A relates to an off-line EDC production proc

Method used

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  • Hot-rolled rod online EDC water bath toughening treatment method for high-strength bridge cable galvanized steel wire
  • Hot-rolled rod online EDC water bath toughening treatment method for high-strength bridge cable galvanized steel wire

Examples

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Embodiment 1

[0029] The high-speed wire rod factory produces the grade SWRS87Mn, and the specification is Φ12.5mm. The wire rod is rolled into the specified specification by high-speed wire rod and then spun. EDC water bath toughening treatment is carried out according to the following process parameters: the wire rod spinning temperature is 830°C-900°C; the wire rod undergoes online thermal relaxation after spinning, the thermal relaxation temperature is 820°C-880°C, and the thermal relaxation time is 10s-60s; the wire rod is cooled by a water bath after online thermal relaxation, the temperature of the water bath is 93°C-100°C, and the cooling time of the water bath is 30s-90s; the temperature of the outlet water after the wire rod is cooled by the EDC water bath is 520°C-600°C.

[0030] After the wire rod comes out of the water, the collection temperature is controlled at 200°C-400°C, and the holding time is 30min-2h.

[0031] The wire rod produced by the water bath toughening treatment...

Embodiment 2

[0033] The high-speed wire rod factory produces the brand name XC90LS, and the specification is Φ14.0mm. The wire rod is rolled into the specified specification by high-speed wire rod and then spun. EDC water bath toughening treatment is carried out according to the following production parameters: wire rod spinning temperature is 840°C-880°C; wire rod undergoes online thermal relaxation after spinning, the thermal relaxation temperature is 860°C, and the thermal relaxation time is 20s; After the wire is thermally relaxed, it is cooled by a water bath, the temperature of the water bath is 100°C, and the cooling time of the water bath is 70s; the temperature of the outlet water after the wire rod is cooled by the EDC water bath is 550°C. After the wire rod comes out of the water, the collection temperature is 300°C, and the holding time is 1h.

[0034] The wire rod produced by the water bath toughening treatment of the present invention has a tensile strength Rm ≥ 1350 MPa, a r...

Embodiment 3

[0036] For the wire rod whose production specification is Φ16.0mm, its production process is the same as that in Example 1. The wire rod produced through water bath toughening treatment has a tensile strength Rm≥1400MPa, a reduction of area Z≥40%, and a pass-through range of ≤60MPa. Metallographic structure Sorbitite content ≥ 95%. The specification of the drawn steel wire is Φ7.0mm, the tensile strength of the steel wire after galvanizing is Rm≥1960MPa, and the number of torsion times of the steel wire after galvanizing is ≥15 times.

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Abstract

The invention relates to a hot-rolled wire rod online EDC water bath toughening treatment method for a high-strength bridge cable galvanized steel wire. After rolled materials are rolled through high-speed wire rods, and after spinning, the wire rods are subjected to linear thermal relaxation, and EDC water bath toughening heat treatment and on-line heat collection and heat preservation are carried out; the thermal relaxation temperature is 820 DEG C-880 DEG C, and the thermal relaxation time is 10s-60s; after water bath cooling is carried out on the wire rods after online wire heat relaxation, the water bath temperature is 93 DEG C-100 DEG C, and the water bath cooling time is 30s-90s; the temperature of the water outlet of the wire rods after being cooled through EDC water bath is controlled to be 520 DEG-600 DEG C; and after water is discharged from the wire rods, heat collection is carried out, the heat collection temperature is 200 DEG C-400 DEG C, and the heat collection and heatpreservation time is 30min-2h. The hot-rolled wire rod online EDC water bath toughening treatment method is suitable for producing the wire rods with the diameter of phi 12.0mm-phi 16.0mm for the bridge cable galvanized steel wires, the specification range of the wire rods is wider, the diameter of the wire rods is larger, the tensile strength of the galvanized steel wires for a bridge cable by the wire rods is larger than or equal to 1960MPa, the number of twisting times is larger than or equal to 15 times, and the cable galvanized steel wire with the performance fills the domestic production blank.

Description

technical field [0001] The invention belongs to the technical field of steel wire rods, and in particular relates to a water bath toughening treatment method for wire rods. Background technique [0002] The galvanized steel wire of the bridge cable is used to manufacture the main cable or stay cable of the long-span bridge suspension cable. The galvanized steel wire used to manufacture the cable meets high strength and strict requirements on torsion index, and the wire rod requires the best match of strength and toughness. [0003] At present, the domestically produced wire rods used to manufacture this type of galvanized steel wire generally adopt the online stelmor air-cooling process. Due to the low cooling rate of the wire rod in this process, the sorbite content of the structure is below 90%, and the tensile strength of the wire rod through the coil The extreme difference is about 100MPa, the upper limit of production specification can only reach Φ13.0mm, and the wire ...

Claims

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Application Information

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IPC IPC(8): C21D8/06C21D9/52C21D1/78
CPCC21D1/78C21D8/065C21D9/525
Inventor 孙中伟许晓红张剑锋白云左锦中杨佳宗浩陈海燕
Owner JIANGYIN XINGCHENG GOLD MATERIALS CO LTD
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