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Monitoring and early warning device for metal bellow compensator and monitoring method of monitoring and early warning device

A corrugated compensator and early warning device technology, applied in heating methods, central heating sensors, household heating and other directions, can solve problems such as reduced service life, stress corrosion, corrugated pipe damage, etc., to solve sudden damage, energy saving, installation convenient effects

Inactive Publication Date: 2018-09-14
辽宁华标波纹管制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] 3. Stress corrosion: Stress corrosion causes the bellows to be damaged layer by layer, eventually leading to leakage
[0010] 4. Over-compensation: The thermal displacement of the heating pipe exceeds the design value of the compensator, which causes a decrease in fatigue life, eventually leading to a decrease in service life and damage

Method used

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  • Monitoring and early warning device for metal bellow compensator and monitoring method of monitoring and early warning device
  • Monitoring and early warning device for metal bellow compensator and monitoring method of monitoring and early warning device
  • Monitoring and early warning device for metal bellow compensator and monitoring method of monitoring and early warning device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Such as Figure 2~9 As shown, the bellows 15 is made of thin-walled multi-layer stainless steel plate metal, and the number of thin-walled layers is 2 layers.

[0040] Thin-walled multi-layer corrugated pipe 15 (1 to 2 layers from outside to inside), at the straight end of one side of the corrugated pipe 15, the first layer of corrugated pipe 24 has a through hole with a diameter of 12mm, and the outer diameter is 10mm, the inner diameter is 4mm, and the length is 50mm The tube base 122 is placed in the through hole, the inner surface is even, and the inner and outer surfaces are welded. Two parallel wires 19 are placed in the tube base 22 with a distance of 2mm, and the insertion depth is 40mm. It is potted with epoxy resin potting glue 23. The potting depth is 35 mm, and the lead wire drawn from the socket 1 22 is connected to the leakage alarm sensor 14 .

[0041] A monitoring method for a metal corrugated compensator monitoring and early warning device, comprising ...

Embodiment 2

[0046] Such as Figure 2~9 As shown, the bellows 15 is made of thin-walled multi-layer stainless steel plate metal, and the number of thin-walled layers is 3 layers.

[0047] Thin-walled multi-layer corrugated pipe 15 (1 to 3 layers from outside to inside), at the straight end of one side of the corrugated pipe 15, the first layer of corrugated pipe 24 has a through hole with a diameter of 12mm, and the outer diameter is 10mm, the inner diameter is 4mm, and the length is 50mm The pipe seat 22 is put into the through hole, the inner surface is flat, and the inner and outer surfaces are welded. At the pipe seat 22 with an arc length of 50 mm, the first layer of corrugated pipe 24 and the second layer of corrugated pipe 25 are opened with through holes. The hole size Same as above, put in the pipe seat 2 21, the inner surface is even, the inner and outer surfaces are welded, and the interlayer is penetrated, and two parallel wires 19 are placed in the pipe seat 1 22 and the pipe ...

Embodiment 3

[0053] Such as Figure 2~9 As shown, the corrugated pipe 15 is made of thin-walled multi-layer stainless steel plate metal, and the number of thin-walled layers is 5 layers.

[0054] Thin-walled multi-layer corrugated pipe 15 (1 to 3 layers from outside to inside), at the straight end of one side of the corrugated pipe 15, the first layer of corrugated pipe 24 has a through hole with a diameter of 12mm, and the outer diameter is 10mm, the inner diameter is 4mm, and the length is 50mm The first layer of corrugated pipe 22 is put into the through hole, the inner surface is even, and the layers are welded through. Dimensions are the same as above, put into the tube base 21, the inner surface is even, the inner and outer surfaces are welded, and the interlayer is welded through. At the tube base 21 arc length 50mm, open the first to third layer of corrugated pipes 24-26 through holes , the hole size is the same as above, put it into the pipe seat 3 20, the inner surface is even, ...

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Abstract

The invention relates to a monitoring and early warning device for a metal bellow compensator and a monitoring method of the monitoring and early warning device and belongs to the technical field of intelligent monitoring. The monitoring and early warning device comprises a pressure sensor, a temperature sensor, an axial displacement sensor, a bracket I, a bracket II, a radial displacement sensor,an analog quantity collection module, a solar panel, a storage battery, a wireless router, a data processing center, a user monitoring center, a connecting pipe I, a leakage alarm sensor, a bellows,a stress-strain sensor, a connecting pipe II, a camera and a wire, and the monitoring and early warning device is powered by a solar battery after the power is stored by the storage battery, or is powered by a power supply. According to the monitoring and early warning device, the compensator can be monitored comprehensively, whether the compensator is required to be changed or whether the compensator can be maintained to the overhaul period can be pre-judged, the problem of sudden damage of the compensator during pipe network running is solved, sudden shutdown of a pipe network due to damageof the compensator is prevented, and loss caused by shutdown is reduced; besides, the monitoring and early warning device is convenient to mount and energy-saving.

Description

technical field [0001] The invention relates to a monitoring and early warning device for a metal corrugated compensator and a monitoring method thereof, belonging to the technical field of intelligent monitoring. Background technique [0002] Pipes can be said to be necessary facilities in life, especially heating pipes, which are essential in winter in the north. The working medium in the heating pipeline is mainly water and water vapor, but the working medium in the pipeline and the environment in which the pipeline is located will have temperature changes. Variety. If the pipe cannot expand or contract completely freely when the temperature changes, thermal stress will be generated in the pipe. This stress must be considered in the pipeline design, otherwise it may cause the rupture of the pipeline and affect the normal production. [0003] The compensator is also called the expansion joint, the expansion joint or the expansion joint. It is a common part on the heatin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F24D19/10
CPCF24D19/1003F24D19/1006F24D2220/042F24D2220/04F24D2220/046
Inventor 姚树清闫石吴连朋李玉丹张清石白宇金翼宋冲张福洋魏绍荣
Owner 辽宁华标波纹管制造有限公司
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