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A Method for Measuring Residual Stress of Textured Materials Using X-ray

A residual stress and X-ray technology, applied in the field of non-destructive testing, can solve the problems of cumbersome, limited application, complex calculation methods, etc.

Active Publication Date: 2021-09-14
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the usual X-ray diffraction method can only measure non-destructively textured or weakly textured workpieces, and materials with strong textures can only be calculated in the laboratory through the full spectrum.
[0004] Invention patent CN105021331A introduces a residual stress test method based on the full spectrum of X-ray diffraction, which is relatively accurate; but this method only deduces the calculation formula for isotropic (non-textured) materials, and the calculation method is too complicated
Invention patent CN104502385A introduces a short-wavelength X-ray diffraction stress non-destructive testing method, which can measure both the residual stress on the surface of the material and the residual stress inside the material; but this method is only suitable for those with weak textures. polycrystalline plate material
In the article "ODF Analysis of Residual Stress of Textured Materials", Liu Yushu from Shanghai Jiaotong University summarized a mathematical method suitable for stress analysis of textured materials based on textured ODF analysis method; but this ODF analysis method is too It is cumbersome and only suitable for measurement under laboratory conditions, which greatly limits its application

Method used

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Experimental program
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Effect test

Embodiment 1

[0029] The tested sample is a copper alloy strip with strong texture after cold rolling and large deformation. Its length is 100mm, its width is 60mm, and its thickness is 0.5mm. The surface of the workpiece is prefabricated with a compressive stress field to improve fatigue resistance. The test steps and methods are as follows:

[0030] 1) First, the texture types of the workpiece are determined by X-rays, mainly including B{011}, C{211} and R{124}, and their volume contents account for 42.6%, 32.1% and 13.8%, respectively. %, draw the (311) crystal plane pole figure ( image 3 );

[0031] 2) When measuring stress, the diffraction crystal plane selected for testing is (311), and the inclination angle (Ψ) is selected: in the range of Ψ=0°-90°, the interval is 1°;

[0032] 3) if image 3 As shown, on the (311) crystal plane pole figure, it is 39° to RD Measured d ψ -sin 2 The relationship curve of ψ, where ψ is 42°, there is a C{211} texture, and the curve i...

Embodiment 2

[0043] The tested sample is an aluminum alloy strip with strong texture, its length is 2000mm, its width is 600mm, and its thickness is 2.00mm. The workpiece has been bent and formed, and there is a large residual stress. The test steps and methods are as follows:

[0044] 1) Firstly, the texture types of the workpiece are determined by X-rays, mainly including rotating cube {011} and {112}, and their volume contents account for 50.2% and 27.6.1% respectively, and the (311) grain Polar diagram;

[0045] 2) When measuring stress, the diffraction crystal plane selected for testing is (311), and the inclination angle (Ψ) is selected: in the range of Ψ=0°-90°, the interval is 1°;

[0046] 3) if image 3 As shown, on the (311) crystal plane pole figure, it is 35° to RD Measured d ψ -sin 2 The relationship curve of ψ, where ψ is 65°, there is {011} texture, and the curve is linear around ψ=42°, the lattice distortion constant d of {011} texture in the sample is mea...

Embodiment 3

[0057] The tested sample is a stainless steel automobile plate with strong texture, its length is 1500mm, its width is 500mm, and its thickness is 0.80mm. The workpiece has been processed by drawing and bending, and there is a large residual stress. The test steps and methods are as follows:

[0058] 1) First, the texture types of the workpiece are determined by X-rays, mainly R{124} and C{112}, and their volume contents account for 46.2% and 23.6.1% respectively, and the (111) grain Polar diagram;

[0059] 2) When measuring stress, the diffraction crystal plane selected for testing is (111), and the inclination angle (Ψ) is selected: in the range of Ψ=0°-90°, the interval is 1°;

[0060] 3) if image 3 As shown, on the (311) crystal plane pole figure, it is 53° to RD Measured d ψ -sin 2 The relationship curve of ψ, where ψ is 51°, there is {011} texture, and the curve is linear around ψ=51°, the lattice distortion constant of R{124} texture in the sample is ...

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Abstract

A method for measuring the residual stress of a textured material by using X-rays relates to a non-destructive testing method. After the steel, copper, aluminum and other plates and strips are processed, large residual stress will be generated on the surface. Due to the existence of the texture, the linear relationship is lost in the classical stress analysis, which makes it very difficult to use the X-ray stress measurement method. The present invention aims at the plate and strip material workpiece with strong texture, firstly test the texture type and volume percentage of the workpiece, then measure the Young's modulus and lattice distortion under the corresponding orientation, and then use d ψ ‑sin 2 ψ can maintain a narrow linear relationship at the strong orientation (as shown in Figure 1), and the weighted Young's modulus and lattice distortion are reversed, and the residual stress of the strip with strong texture is finally calculated. The invention provides a method for measuring the residual stress by simply using X-rays for the strip material with strong texture.

Description

technical field [0001] The invention relates to a method for measuring the residual stress of textured materials by using X-ray diffraction, which is suitable for plate and strip workpieces with strong textures and belongs to the technical field of non-destructive testing. Background technique [0002] After metal plate and strip (steel, copper, aluminum and magnesium alloys, etc.) have been processed by forging, stamping, rolling and welding, due to uneven plastic deformation, uneven heating temperature and differences in thermal expansion between different phases, etc. The reason is that there is a large residual stress in the finished workpiece. It makes it difficult to increase or the workpiece is scrapped in the subsequent machining process. In addition, due to the existence of residual stress, the service life of the workpiece is greatly shortened, and the risk factor of major engineering projects is increased. The work of eliminating the residual stress of the workp...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01L5/00G01L1/25
CPCG01L1/25G01L5/0047
Inventor 陈银莉韦贺王丽丽余伟苏岚唐荻
Owner UNIV OF SCI & TECH BEIJING