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Rotor manufacturing method

A manufacturing method and rotor technology, applied in the manufacture of motor generators, stator/rotor bodies, electromechanical devices, etc., can solve the problems of complicated manufacturing process of permanent magnet reuse, inability to efficiently reuse permanent magnets to manufacture rotors, etc., to achieve Simplify, realize efficiency, realize the effect of manufacturing process

Active Publication Date: 2022-03-18
TOYOTA JIDOSHA KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the manufacturing process related to the reuse of permanent magnets becomes complicated
As a result, permanent magnets cannot be efficiently reused to create new rotors

Method used

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  • Rotor manufacturing method
  • Rotor manufacturing method

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Experimental program
Comparison scheme
Effect test

no. 1 approach

[0064]

[0065] First, refer to figure 1 and figure 2 , the configuration of the rotor 1 according to the first embodiment will be described. figure 1 It is a figure which shows the structure of the rotor 1 of 1st Embodiment. figure 2 It is a figure which shows the structure of the rotor core unit 2 of 1st Embodiment. In the following, for the convenience of explanation, sometimes figure 1 The state of the rotor 1 shown is referred to as the "assembled state".

[0066] The rotor 1 of the first embodiment is, for example, a rotor portion of a rotating electrical machine used as a driving source for electric vehicles, hybrid vehicles, or a generator. Specifically, the rotor 1 constitutes a rotating electric machine together with a cylindrical stator (not shown) provided around the rotor 1 .

[0067] Such as figure 1 As shown, the rotor 1 includes: a rotor core unit 2, a pair of end plates 4 arranged to be in contact with both end surfaces of the rotor core unit 2, a sh...

no. 2 approach

[0129] Next, refer to Figure 10 to Figure 14 , the rotor manufacturing method of the second embodiment will be described. Figure 10 It is a flowchart of the rotor manufacturing method of 2nd Embodiment. Figure 11 is true Figure 10 The diagram of step S20 is described. Figure 12 is true Figure 10 The diagram of step S30 is described. Figure 13 is true Figure 10 The diagram of step S40 is described. Figure 14 is true Figure 10 The diagram of step S50 is described. It should be noted, Figure 11 to Figure 14 The illustration of a part of the magnet hole 21 and the magnetizing magnet 31 is omitted. Furthermore, for ease of observation, Figure 11 to Figure 14 The magnetized magnet 31 and the non-magnetic guide rail 50 are indicated by solid lines.

[0130] In the following description, the description of the items common to the first embodiment related to the second embodiment will be omitted, and the contents of the differences will be described. In particul...

no. 3 approach

[0151] Next, refer to Figure 15 to Figure 19 , the rotor manufacturing method of the third embodiment will be described. Figure 15 is a flowchart of the rotor manufacturing method of the third embodiment. Figure 16 is true Figure 15 The diagram of step S20 is described. Figure 17 is true Figure 15 The diagram of step S30 is described. Figure 18 is true Figure 15 The diagram of step S40 is described. Figure 19 is true Figure 15 The diagram of step S50 is described. It should be noted, Figure 16 to Figure 19 The illustration of some magnet holes 21 is omitted. Furthermore, for ease of observation, Figure 16 to Figure 19 The magnetized magnet 31 and the non-magnetic guide rail 50 are indicated by solid lines.

[0152] (First rotor core 20A and second rotor core 20B)

[0153] Such as Figure 16 As shown, the second laminated thickness of the second rotor core 20B of the third embodiment is 1 / 2 of the second laminated thickness of the second rotor core 20B ...

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Abstract

A rotor manufacturing method for inserting a magnetized magnet (31) inserted into a second magnet hole (21B) of a second rotor core (20B) into a first magnet hole (21A) of a first rotor core (20A) while keeping magnetized, the rotor manufacturing method comprising: a placement step for placing the magnetized magnet (31) into a first magnet hole (21A) of a first rotor core (20A) so that the second magnet hole (21B) and the first magnet hole (21A) overlap each other; placing the second rotor core (20B) on a first end surface of the first rotor core (20A) in the lamination thickness direction; and a pushing step for pushing the magnetized magnet (31) from the second magnet hole (21B) toward the first magnet hole (21A) using a non-magnetic jig.

Description

technical field [0001] The present invention relates to a rotor manufacturing method. Background technique [0002] Conventionally, a method of recovering a permanent magnet inserted into a magnet hole of a rotor core is known. [0003] For example, Japanese Patent Application Laid-Open No. 2012-147602 discloses a method of manufacturing a permanent magnet that is fixed to a permanent magnet formed inside a through hole of a mover or a stator. The method of manufacturing a permanent magnet includes: or the stator heating process; the process of moving the permanent magnet from the inside of the through hole to the permanent magnet holder formed of a material containing ferromagnetic material; and heating the permanent magnet held by the permanent magnet holder by magnetic attraction force To demagnetize the permanent magnet. [0004] According to the magnet recovery method disclosed in JP 2012-147602, after the permanent magnets used in the rotor core are recovered, the pe...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K15/03
CPCH02K15/03Y02T10/64H02K2215/00Y10T29/49012
Inventor 佐野新也小森健祐
Owner TOYOTA JIDOSHA KK