Ceramic tile making method

A production method and ceramic tile technology, applied in the field of ceramic tile production, can solve the problems of large consumption of raw materials, large edging allowance for brick blanks, low output, etc., and achieve the effects of reducing processing costs, accurate cutting dimensions, and high material utilization rate.

Inactive Publication Date: 2007-01-10
KEDA INDUSTRIAL GROUP CO LTD
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  • Summary
  • Abstract
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  • Claims
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AI Technical Summary

Problems solved by technology

If the traditional method is used, there are two main problems: one is the problem of mold specifications, using the traditional ceramic tile production process, that is, pressing-firing-scraping-polishing-edging, each specification of brick requires a specification Due to the limitation of the mold specifications, the types of small bricks are also limited. If you need small bricks with special specifications, you must order a special mold. ; The third is limited by the polishing process, the output is very low
For the division method of large tiles and small tiles, water jet technology and sawing are mainly used at present. Water jet technology requires frequent replacement of sandblasting tubes and nozzles, high production costs, low efficiency, and accompanied by water mist that dissolves a large amount of dust.
However, in the sawing and splitting method, the saw blade is easy to wear, and the production cost is high and the efficiency is low. When water mist is generated, it is accompanied by harsh noise, and the operation safety cannot be guaranteed.
Regardless of the former or the latter, the loss of materials is large, the production cost is high, and it will cause great harm to human health.

Method used

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Embodiment Construction

[0020] The ceramic tile dividing method of the present invention mainly adopts two kinds of equipment: one is a brick cutting machine, which mainly uses the physical characteristics of the arrangement of fired ceramic crystals to evenly cut out cutting lines on the surface of the tiles with a knife wheel of hard material; the other It is a brick splitting machine, and the brick cutting device is used to knock the cut tiles conveyed by the brick cutter, so that the mechanical force is transmitted along the cutting line and broken, just like cutting glass, and the tiles of the required specifications are obtained. The brick cutting machine and brick dividing machine of the present invention are not particularly limited, for example, QZ600 brick cutting machine and FZ600 brick dividing machine of Guangdong Keda Electromechanical Company can be used.

[0021] figure 1 Shown is the process flow chart of one-way split tiles of the present invention, the so-called one-way split refer...

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Abstract

This invention provides a method for manufacturing tiles including: sending adobes into a feeding platform then to a brick cutter and utilizing a knife flywheel to cut cut-lines on the surfaces of the adobes, sending the adobes with cut-lines into a brick separating machine then to knock on them with a knocking device, the adobes are cut off along the cut-lines, the separated adobes are sent to an edge-grind production line from the platform to grind the edges, in which, the method reduces the specifications of dies to reduce the process cost of tiles in small scale.

Description

technical field [0001] The invention relates to a method for making tiles, in particular to a method for cutting and separating tiles by using ceramic mechanical equipment. Background technique [0002] At present, the production of small-sized tiles (polished tiles and antique tiles) at home and abroad mainly adopts the following two methods: one is the traditional method, and the other is the division method of large and small. If the traditional method is used, there are two main problems: one is the problem of mold specifications, using the traditional ceramic tile production process, that is, pressing-firing-scraping-polishing-edging, each specification of brick requires a specification Due to the limitation of the mold specifications, the types of small bricks are also limited. If you need small bricks with special specifications, you must order a special mold. ; The third is limited by the polishing process, the output is very low. For the division method of large a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B11/14B28D1/22
Inventor 曹远春向大明
Owner KEDA INDUSTRIAL GROUP CO LTD
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