Structured elements and methods of use

Abstract

Structured elements with capabilities for stream flow division and distribution and mitigation of undesired species that exceed those of conventionally available materials are provided. The structured elements provide increased opportunities for surface attraction, retention and coalescence of undesired species in a process stream. The functional contact surfaces of the structured elements can include one or more of the faces of cells, the surfaces of struts connecting cells, the surfaces of nodes connecting struts, and the surfaces of asperities or irregularities caused by channels, flutes, spikes, fibrils or filaments in or on the material surfaces.

Description

RELATED APPLICATIONS[0001]This application is a continuation application and claims the benefit, and priority benefit, of U.S. patent application Ser. No. 15 / 393,573, filed Dec. 29, 2016, which claims the benefit and priority benefit of U.S. Provisional Patent Application Ser. No. 62 / 273,590, filed Dec. 31, 2015, and U.S. Provisional Patent Application Ser. No. 62 / 294,718, filed Feb. 12, 2016, the contents of each of which are incorporated by reference herein in their entirety.BACKGROUNDField of the Invention[0002]The presently disclosed subject matter relates to materials and methods for enhanced treatment of streams to, from and / or within process units.Description of the Related Art[0003]It is known in the art to tailor various streams flowing to, from and / or within process units in industrial facilities in order to to improve the efficiency and economics of the process units contained in the facilities. For example, undesired species in streams can foul, clog, contaminate, poison...

AI Technical Summary

Benefits of technology

[0005]In certain illustrative embodiments, a method of flow division and distribution and of filtration and mitigation of undesired species from a stream to a unit is provided. The stream can be passed through and contacted with the surfaces of structured elements disposed in the unit, the structured elements being present in an amount sufficient to facilitate flow division and distribution of the stream and to mitigate the undesired species in the stream. The structured elements can have a contact surface with a surface area ranging from 200 to 800,000 square meters per cubic meter of structured elements. The structured elements can also have a filtration capability able to effectively remove particulates of sizes from 100 nanometers to 11 millimeters.

[0009]In certain illustrative embodiments, a method of mitigation of undesired species from a stream to a process unit is provided. The stream can be passed through one or more structured elements in the unit, the structured elements being present in an amount sufficient to mitigate the undesired species in the stream. The stream can be contacted with the surfaces of the structured elements to mitigate the undesired species in the stream. The structured elements can have a contact surface with a surface area ranging from 200 to 800,000 square meters per cubic meter of structured elements and a filtration capability able to effectively remove particulates of sizes from 100 nanometers to 11 millimeters. In certain aspects, the structured elements can also have a contact surface with a surface area of at least 10,000 square meters per cubic meter of structured elements. The structured elements can also have a contact surface with a surface area of up to 800,000 square meters per cubic meter of structured elements. The structured elements can also have a contact surface with a surface area ranging from 10,000 to 800,000 square meters per cubic meter of structured elements.

[0010]In certain illustrative embodiments, a method of facilitating flow division and distribution of a stream to a process unit is provided. The stream can be passed through structured elements in the unit, the structured elements being present in an amount sufficient to facilitate flow division and distribution of the stream. The stream can be contacted with the structured elements to facilitate flow division and distribution of the stream. The structured elements can have a contact surface with a surface area ranging from 200 to 800,000 square meters per cubic meter of structured elements and a filtration capability able to effectively remove particulates of sizes from 100 nanometers to 11 millimeters. In certain aspects, the structured elements can also have a contact surface with a surface area of at least 10,000 square meters per cubic meter of structured elements. The structured elements can also have a contact surface with a surface area of up to 800,000 square meters per cubic meter of structured elements. The structured elements can also have a contact surface with a surface area ranging from 10,000 to 800,000 square meters per cubic meter of structured elements.

Problems solved by technology

For example, undesired species in streams can foul, clog, contaminate, poison or degrade unit internals.

These undesired species can also have negative effects on the performance of units contiguous to, downstream of, or integrated with such units.

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