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Manufacturing method of stack-up dielectric ceramic component

A piezoelectric ceramic element and a manufacturing method technology, which are applied in the manufacture/assembly of piezoelectric/electrostrictive devices, electrical components, piezoelectric/electrostrictive/magnetostrictive devices, etc., can solve the deterioration of piezoelectric ceramic properties , entry and other problems, to achieve the effect of improving piezoelectric characteristics and reliability, ensuring reliability, and improving the degradation of piezoelectric characteristics

Inactive Publication Date: 2008-01-30
MURATA MFG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, in the case of the conventional sintering process that has been used for piezoelectric ceramic elements as described above, there is a problem that if the sintered internal electrode is an unsintered laminate composed of an alloy mainly composed of silver, Silver contained in the internal electrodes enters the interior of the ceramic grains in the piezoelectric ceramic layer, causing deterioration of the characteristics of the piezoelectric ceramic

Method used

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  • Manufacturing method of stack-up dielectric ceramic component
  • Manufacturing method of stack-up dielectric ceramic component
  • Manufacturing method of stack-up dielectric ceramic component

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] Prepare Pb first 3 o 4 、TiO 2 , ZrO 2 , SrCO 3 as an initial raw material. Then, in order to get the composition as Pb 0.98 Sr 0.02 (Zr 0.45 Ti 0.55 )O 3 The above-mentioned piezoelectric ceramic composition was weighed and wet-mixed with a ball mill. The above mixture is then dehydrated, dried, calcined at 800° C. for 2 hours, and crushed to obtain a calcined powder.

[0046] Then, additives such as an acrylic organic binder, an organic solvent, and a plasticizer are added to the calcined powder, and wet mixing is performed with a ball mill to obtain a slurry.

[0047] This slurry was tape-cast to form a ceramic green sheet about 40 µm thick.

[0048] A conductive paste containing a conductor with a ratio of Ag / Pg=80% by weight / 20% by weight was coated on the ceramic green sheet by screen printing, so that the thickness after sintering was 1.0 to 3.0 μm, and dried to obtain a A ceramic green sheet with layers for internal electrodes.

[0049] Thereafter, t...

Embodiment 2

[0076] Prepare Pb first 3 o 4 、TiO 2 , ZrO 2 , Nb 2 o 5 , NiO and Fe 2 o 3 as an initial raw material. Then, in order to obtain Pb containing 99% by weight as the main component 100 {Ni 1 / 3 Nb 2 / 3} 0.40 Zr 0.25 Ti 0.35}O 3 and 1% by weight of Fe as an addition 2 o 3 The above-mentioned piezoelectric ceramic composition was weighed and wet-mixed with a ball mill.

[0077] The above mixture is then dehydrated, dried, calcined at 800° C. for 2 hours, and crushed to obtain a calcined powder.

[0078] Then, by the same method as in the above-mentioned Example 1, the target multi-layer piezoelectric actuator 10 as shown in FIGS. 1 and 2 was obtained.

[0079] Calculate the piezoelectric deformation coefficient |d of these stacked piezoelectric regulators 31 | and the resistivity ρ of the piezoelectric ceramic. The results are listed in Table 3.

[0080] In addition,|d 31 |It is obtained by measuring the amount of deformation with a laser Doppler vibrometer and c...

Embodiment 3

[0099] Prepare Pb first 3 o 4 、TiO 2 , ZrO 2 , SrCO 3 as an initial raw material. Then, in order to get the composition as Pb 0.98 Sr 0.02 (Zr 0.45 Ti 0.55 )O 3 The above-mentioned piezoelectric ceramic composition was weighed and wet-mixed with a ball mill.

[0100] The above mixture is then dehydrated, dried, calcined at 800° C. for 2 hours, and crushed to obtain a calcined powder.

[0101] Then, additives such as an acrylic organic binder, an organic solvent, and a plasticizer are added to the calcined powder, and wet mixing is performed with a ball mill to obtain a slurry.

[0102] This slurry was tape-cast to form a ceramic green sheet about 40 µm thick.

[0103] A conductive paste containing a conductor with a ratio of Ag / Pd=80% by weight / 20% by weight was coated on the ceramic green sheet by the screen printing method so that the thickness after sintering was 1.0 to 3.0 μm, and dried to form a A ceramic green sheet with layers for internal electrodes.

[01...

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Abstract

A method of manufacturing a piezoelectric ceramic device having excellent piezoelectric characteristics and high reliability is described. The method includes the steps of coating conductive paste containing Ag as a main component on each of a plurality of ceramic green sheets each containing a piezoelectric ceramic material, laminating the plurality of ceramic green sheets to form a laminate, and burning the laminate under an atmospheric condition in which the oxygen concentrations in a heating process and a retention process are about 21% by volume or more, and the oxygen concentration in a cooling process is about 0.05% by volume to 3% by volume.

Description

technical field [0001] The present invention relates to a method of manufacturing piezoelectric ceramic elements used in piezoelectric resonators, piezoelectric regulators, piezoelectric filters, piezoelectric buzzers, piezoelectric transformers, and the like. In particular, it relates to a method of manufacturing a piezoelectric ceramic element using an alloy mainly composed of silver as an internal electrode. Background technique [0002] As we all know, in piezoelectric ceramic elements used in piezoelectric resonators, piezoelectric regulators, piezoelectric filters, piezoelectric buzzers, piezoelectric transformers, etc., in order to meet different purposes, make them structurally free of defects, Sintering under optimal conditions is essential for good component characteristics with high reliability, and efforts have been made. [0003] For example, in JP-A-2-74566, it is disclosed that during the heating process before reaching the sintering temperature, the atmosphe...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L41/24H01L41/083H01L41/273C04B35/49C04B35/491C04B35/493C04B35/497H01L41/43
CPCC04B2235/3296H01L41/273B32B18/00C04B2235/6584C04B2235/3272C04B2237/704C04B2237/348C04B35/497C04B2235/3249C04B2235/3251C04B2235/3294C04B2235/664H01L41/083C04B2235/6585C04B2235/3213C04B2237/346C04B35/493H01L41/1876C04B35/495C04B2235/3279C04B2235/6565C04B35/64B32B2311/08C04B2237/408C04B35/491C04B2237/40C04B2235/6025H01L41/39C04B2237/706C04B2235/96C04B2235/3241Y10T29/42H10N30/8554H10N30/053C04B35/49H10N30/097
Inventor 加地敏晃吉野芳正大宫季武山田耕市
Owner MURATA MFG CO LTD