Adjustment method of thin-wall numerical-controlled bend-pipe forming die

A technology for forming molds and debugging methods, applied in the field of machining, can solve problems such as difficult control, excessive wall thickness reduction, instability and wrinkling, etc., and achieve the effect of reducing production costs and reducing the number of mold adjustments.

Inactive Publication Date: 2009-05-06
NORTHWESTERN POLYTECHNICAL UNIV
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  • Summary
  • Abstract
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  • Claims
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Problems solved by technology

[0003] In the prior art, the debugging of pipe bending molds is carried out by trial and error method, which relies on the experience of operators and lacks scientific mold debugging methods, especially for the forming process of thin-walled pipes with large diameter and small bending radius. Defects such as destabilization wrinkling, excessive wall thickness reduction and section distortion are difficult to control

Method used

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  • Adjustment method of thin-wall numerical-controlled bend-pipe forming die
  • Adjustment method of thin-wall numerical-controlled bend-pipe forming die

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Embodiment Construction

[0028] A mold adjusting method disclosed by the present invention has been successfully applied to the numerical control bending forming of aluminum alloy and stainless steel thin-walled tubes with small bending radius, and the bending specifications are 38×1×57 (outer diameter of pipe material×wall thickness×bending radius of center line) ), 50×1×75 and 50×1×100, etc. Taking the mold debugging of the bending process of aluminum alloy pipes with a bending specification of 38×1×57 as an example, the applicability of the present invention to the forming of thin-walled numerically controlled pipe bends is illustrated. The bending speed is 0.8 rad / s.

[0029] Determine the mold adjustment sequence as follows: bending die installation -> initial installation of clamping blocks and pressing blocks -> core mold installation -> anti-wrinkle block installation -> height adjustment of pressing blocks and clamping blocks -> apply lubrication (including pipe / anti-wrinkle block , pipe / c...

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Abstract

The invention discloses a numerically controlled method for adjusting the forming die of a bent pipe with thin wall. The forming die of the bent pipe comprises a bending die (1) fixed and coupled with a machine tool, a lock block (2), a fixture block (3), a mandrel (5) and a crease resistant block (4) with six degrees of freedom. The method for adjusting the forming die gradually adjusts and installs the die according to the destructiveness of each defect of the bent pipe and the effect of forming parameters on each quality parameter so as to acquire the qualified bent pipe which does not crease and has thinned wall and section distortion satisfying the requirements. The method can ensure the smooth process of the bending forming experiment of pipes with thin wall, and is used for guiding the forming of the bend of the pipe with thin wall and small bending radius in practical engineering, so as to reduce the die adjusting times, lower the production cost and satisfy the requirements of high-tech industries such as aeronautics and astronautics and the like.

Description

technical field [0001] The invention relates to the field of mechanical processing, in particular to a method for debugging a thin-walled numerical control bending pipe forming die. Background technique [0002] In the fields of aviation, aerospace and automobiles, the directional wall thickness factor of bent pipe parts is larger (wall thickness factor D / t, D-pipe outer diameter, t-pipe wall thickness) and the bending radius is smaller (relative bending radius R / D, R-bending radius) tends to develop, and the quality requirements for elbow forming are very strict. [0003] In the prior art, the debugging of pipe bending molds is carried out by trial and error method, which relies on the experience of operators and lacks scientific mold debugging methods, especially for the forming process of thin-walled pipes with large diameter and small bending radius. Defects such as instability wrinkling, excessive wall thickness reduction and section distortion are difficult to contro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D9/12B21D37/10B21D37/12
Inventor 杨合李恒许杰詹梅寇永乐
Owner NORTHWESTERN POLYTECHNICAL UNIV
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