Gearbox fault detection method based on flexible time-domain averaging

A time-domain averaging and fault detection technology, which is applied in the testing of machine gears/transmission mechanisms, can solve problems such as large amount of calculation and difficult real-time processing, and achieve the effect of overcoming the influence of calculation accuracy and high calculation efficiency

Active Publication Date: 2012-10-31
XIAN RUITE RAPID MFG ENG
View PDF6 Cites 17 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although there are literatures to improve the first defect of the traditional time-domain averaging method, in essence, they are all phase compensation methods based on polynomial interpolation. In order to achieve high compensation accuracy, high-or

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Gearbox fault detection method based on flexible time-domain averaging
  • Gearbox fault detection method based on flexible time-domain averaging
  • Gearbox fault detection method based on flexible time-domain averaging

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0042] The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

[0043] Taking the tooth surface spalling fault diagnosis of the gearbox test bench as an example, the gearbox test bench is composed of the drive motor 1, the first gear 2, the second gear 3, the third gear 4, the fourth gear 5, and the brake 6 components, such as figure 1 As shown, the output shaft of the drive motor 1 is connected to the first gear 2, the first gear 2 meshes with the second gear 3, the second gear 3 and the third gear 4 are installed on the same transmission shaft, the third gear 4 and the fourth gear The gears 5 mesh, the transmission shaft of the fourth gear 5 is connected with the brake 6, and the number of teeth of the first gear 2, the second gear 3, the third gear 4, and the fourth gear 5 are 32, 80, 48, 64 in sequence. The first gear 2 is a faulty tooth, and one of the tooth surfaces is peeled off, which is the fault that nee...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a gearbox fault detection method based on flexible time-domain averaging. The gearbox fault detection method comprises the steps of: 1, adsorbing an acceleration transducer on a bearing end cover of a gearbox to be detected; 2, acquiring vibration signals of the gearbox through data acquisition equipment to solve a frequency-domain discrete sampling value of the vibration signals; 3, calculating a continuous time expression of time-domain averaging; 4, converting the continuous time expression into a trigonometric function expansion form; 5, weighting ak to realize filtering, de-noising and order information extracting for the time-domain averaging; 6, carrying out discrete sampling to obtain average sequences of discrete time domains; and 7, observing periodical impacts occurring in the sequences obtained in 6, and judging the type and the severity of a gearbox fault. According to the invention, truncation errors are inhibited effectively, and the advantages of increasing the resolution ratio of the signals and increasing the detection efficiency for the gearbox are achieved while a de-noising effect is achieved.

Description

technical field [0001] The invention belongs to the technical field of gearbox fault diagnosis, in particular to a gearbox fault detection method based on flexible time domain averaging. Background technique [0002] The gearbox detection method based on time domain averaging is an effective means to extract periodic impact signal components from noise interference signals. This method can extract the vibration information of a rotating component from complex mechanical vibration signals, so this method is widely used in the fault diagnosis of gearboxes. [0003] However, the traditional gearbox detection method based on time-domain averaging has the following two defects: [0004] 1) In the fault detection of the gearbox, the sampling frequency of the vibration signal must be an integer multiple of the rotation frequency of the detected gear, otherwise it will cause a truncation error of the signal and affect the detection accuracy of the gear fault. However, this conditi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): G01M13/02
Inventor 林京雷亚国赵明王琇峰廖与禾曹军义
Owner XIAN RUITE RAPID MFG ENG
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products