Salt-corrosion-resistant torsion-resistant communication cable for offshore wind power and method for manufacturing the same

A technology for communication cables and manufacturing methods, applied in the direction of cable/conductor manufacturing, conductor/cable insulation, cables with twisted strands/four strands strands, etc., which can solve the problems that are not conducive to the insulation and sheath of cable ends Separation, lack of seawater salt resistance, seawater moisture resistance and impregnation performance, not suitable for marine wind power environment, etc., to achieve the effect of enhancing the impregnation against moisture, facilitating continuous transmission, and eliminating voids

Active Publication Date: 2016-01-20
浙江华威设备制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The invention patent with the publication number CN101838424A discloses a twist-resistant wind power generation cable sheath material and cable. The sheath uses chlorinated polyethylene as the raw rubber base material, which has low temperature resistance to -60°C and anti-twist performance, but does not have seawater resistance. Salt, acid, alkali corrosion and resistance to seawater wet immersion, not suitable for marine wind power environment; at the same time, the cable insulation and sheath are double-layer co-extruded, which is not conducive to the separation of cable end insulation and sheath during construction and installation

Method used

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  • Salt-corrosion-resistant torsion-resistant communication cable for offshore wind power and method for manufacturing the same
  • Salt-corrosion-resistant torsion-resistant communication cable for offshore wind power and method for manufacturing the same
  • Salt-corrosion-resistant torsion-resistant communication cable for offshore wind power and method for manufacturing the same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Such as figure 1 As shown, the salt-corrosion-resistant and torsion-resistant communication cable for marine wind power of the present invention includes the following steps in turn: the outer periphery of the stranded copper conductor 1a is evenly extruded with a salt-rot-resistant and torsion-resistant rubber insulating layer 1b to form an insulating core 1, and the insulating core 1 Two pairs of twisted wires are twisted to form a pair of twisted wires. The gaps of the pair of twisted wires are filled with flame-retardant non-hygroscopic fiber filler 2. Each pair of twisted wires adopts different twisting pitches. Multiple pairs of twisted wires are twisted Synthesize the cable core, then wrap the low-strength non-woven longitudinal cladding 3 on the outer periphery of the cable core, and finally extrude the sheath 4 on the outer periphery of the low-strength non-woven longitudinal cladding 3, and the sheath 4 wraps the low-strength non-woven fabric The longitudinal ...

Embodiment 2

[0028] Such as figure 1As shown, the salt-corrosion-resistant and torsion-resistant communication cable for marine wind power of the present invention includes the following steps in turn: the outer periphery of the stranded copper conductor 1a is evenly extruded with a salt-rot-resistant and torsion-resistant rubber insulating layer 1b to form an insulating core 1, and the insulating core 1 Two pairs of twisted wires are twisted to form a pair of twisted wires. The gaps of the pair of twisted wires are filled with flame-retardant non-hygroscopic fiber filler 2. Each pair of twisted wires adopts different twisting pitches. Multiple pairs of twisted wires are twisted Synthesize the cable core, then wrap the low-strength non-woven longitudinal cladding 3 on the outer periphery of the cable core, and finally extrude the sheath 4 on the outer periphery of the low-strength non-woven longitudinal cladding 3, and the sheath 4 wraps the low-strength non-woven fabric The longitudinal c...

Embodiment 3

[0033] Such as figure 1 As shown, the salt-corrosion-resistant and torsion-resistant communication cable for marine wind power of the present invention includes the following steps in turn: the outer periphery of the stranded copper conductor 1a is evenly extruded with a salt-rot-resistant and torsion-resistant rubber insulating layer 1b to form an insulating core 1, and the insulating core 1 Two pairs of twisted wires are twisted to form a pair of twisted wires. The gaps of the pair of twisted wires are filled with flame-retardant non-hygroscopic fiber filler 2. Each pair of twisted wires adopts different twisting pitches. Multiple pairs of twisted wires are twisted Synthesize the cable core, then wrap the low-strength non-woven longitudinal cladding 3 on the outer periphery of the cable core, and finally extrude the sheath 4 on the outer periphery of the low-strength non-woven longitudinal cladding 3, and the sheath 4 wraps the low-strength non-woven fabric The longitudinal ...

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Abstract

The invention relates to a salt corrosion-resistant and torsion-resistant telecommunication cable for offshore wind power and a manufacturing method of the telecommunication cable. Salt corrosion-resistant and torsion-resistant rubber insulating layers are uniformly extruded on the peripheries of stranded copper conductors in a wrapping way to form insulated wire cores; the insulated wire cores are stranded in pair to form pair-twist wire pairs; gaps of the pair-twist wire pairs are filled with flame-retardant non-absorbent fiber fillers; pair-twist wire pairs adopt different stranding pitches, a plurality of groups of pair-twist wire pairs are stranded to form a cable core; the periphery of the cable core is coated with a low-intensity non-woven fabric longitudinally-covered layer; and a jacket is extruded on the periphery of the low-intensity non-woven fabric longitudinally-covered layer in a wrapping way. The telecommunication cable disclosed by the invention adopts the low-intensity non-woven fabric longitudinally-covered layer of which the shape is completely in fit with that of each insulated wire core, so that gaps between the low-intensity non-woven fabric longitudinally-covered layer and the insulated wire cores are eliminated, flame can be conveniently prevented from being spread and transferred inwards under the burning condition, and resistance to impregnation of humidity can be enhanced; and meanwhile, the low-intensity non-woven fabric longitudinally-covered layer can ensure that the jacket and the insulated wire cores are not adhered, so that the insulated wire cores are not damaged when the jacket is stripped during construction.

Description

technical field [0001] The invention relates to a communication cable, in particular to a salt-rot and torsion-resistant communication cable for marine wind power. The invention also relates to a method for manufacturing a salt-corrosion-resistant torsion-resistant communication cable for marine wind power. Background technique [0002] With the maturity of land-use wind power utilization, the country has begun to promote the use of offshore wind power, but at present there is no cable dedicated to offshore wind power that can fully meet the operating conditions of offshore wind power to match it, and most of them are matched with cables originally used for land-use wind power It is used for offshore wind power, or a cable with certain performance required by the cable for offshore wind power is used. However, the performance of cables for land-use wind power does not take into account the special environment of offshore wind power, especially does not have the ability to w...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B11/02H01B3/28H01B13/14H01B13/26
Inventor 李永江陆云春
Owner 浙江华威设备制造有限公司
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