Slagging agent for separating silicon slag during polysilicon medium smelting and its application method

A medium smelting and slagging agent technology, applied in chemical instruments and methods, silicon compounds, inorganic chemistry, etc., can solve the problems of difficult separation of silicon slag, large loss of silicic acid, and low recovery rate

Inactive Publication Date: 2015-08-19
QINGDAO NEW ENERGY SOLUTIONS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the existing medium smelting process, the low borosilicate calcium slagging agent requires a temperature above 1600°C to separate the silicon slag, and the refining temperature needs to be above 1900°C. The higher the temperature, the greater the loss of silicic acid and the lower the recovery rate. , It is difficult to separate silicon slag below 1600 °C, not only the recovery rate is low, but also a large amount of unseparated slag agent is mixed in the final silicon ingot, which reduces the yield of silicon material

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Slagging agent is selected, which is made by mixing the following raw materials: SiO 2 50%, CaO35% and CaCl 2 15%.

[0024] The method of using the slagging agent that facilitates the separation of silicon slag during polysilicon medium smelting is carried out according to the following steps:

[0025] (1) Add 100kg of silicon material into the graphite crucible, use an intermediate frequency induction furnace to increase the power to 150W, and melt all the silicon material into silicon liquid after 60 minutes;

[0026] (2) Add the slagging agent into the mixer according to the raw material composition and mix evenly, and the mixing time is 10 minutes;

[0027] (3) Take 50kg of the mixed slagging agent, divide it into 5 parts, add it in order at intervals of 10 minutes, and keep the power at 100kW. After adding it completely, keep the power at 100kW, keep the temperature of the upper surface of the melt at 1650°C, and keep it warm for 35 minutes for medium melting ; ...

Embodiment 2

[0031] Slagging agent is selected, which is made by mixing the following raw materials: SiO 2 60%, CaO30% and CaCl 2 10%.

[0032] The method of using the slagging agent that facilitates the separation of silicon slag during polysilicon medium smelting is carried out according to the following steps:

[0033] (1) Add 100kg of silicon material into the graphite crucible, use an intermediate frequency induction furnace to increase the power to 100kW, and melt all the silicon material into silicon liquid after 80 minutes;

[0034] (2) Add the slagging agent into the mixer according to the raw material composition and mix evenly, and the mixing time is 15 minutes;

[0035] (3) Take 100kg of the mixed slagging agent, divide it into 10 parts, add it in order at intervals of 15 minutes, and keep the power at 50kW. After adding it completely, keep the power at 50kW, keep the temperature of the upper surface of the melt at 1700°C, and keep it warm for 60 minutes for medium melting ;...

Embodiment 3

[0039] Slagging agent is selected, which is made by mixing the following raw materials: SiO 2 70%, CaO20% and CaCl 2 10%.

[0040] The method of using the slagging agent that facilitates the separation of silicon slag during polysilicon medium smelting is carried out according to the following steps:

[0041] (1) Add 100kg of silicon material into the graphite crucible, use an intermediate frequency induction furnace to increase the power to 200kW, and melt all the silicon material into silicon liquid after 40 minutes;

[0042] (2) Add the slagging agent into the mixer according to the raw material composition and mix evenly, and the mixing time is 20 minutes;

[0043] (3) Take 30kg of the mixed slagging agent, divide it into 6 equal portions, add them in order at intervals of 10 minutes, and keep the power at 200kW. After adding it completely, keep the power at 150kW, keep the temperature of the upper surface of the melt at 1750°C, and keep it warm for 20 minutes for medium...

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PUM

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Abstract

The invention belongs to the field of medium smelting of polycrystalline silicon, and specifically relates to a slag-forming agent convenient for silicon slag separation in the medium smelting of polycrystalline silicon, and an application method thereof. The slag-forming agent is formed by mixing the following raw materials: 50%-80% of SiO2, 10%-35% of CaO and 5%-15% of CaCl2. The application method comprises the steps of (1) adding a silicon material into a graphite crucible and heating the silicon material by using a medium-frequency induction furnace until the silicon material is completely melted into a silicon liquid; (2) adding the slag-forming agent into a mixer according to the components of the raw materials and mixing the above materials uniformly; (3) adding well-mixed slag-forming agent into the silicon liquid, keeping a temperature and carrying out the medium smelting; (4) pouring out generated residues after the medium smelting is finished; and (5) repeating the steps (3)-(4) for 2-4 times, cooling the silicon liquid for solidification after the medium smelting is finished, and measuring the boron content by ICP-MS. The slag-forming agent can improve a silicon slag separation effect, reduce viscosity of the slag during the slag silicon separation, increase recovery rate and reduce cost.

Description

technical field [0001] The invention belongs to the field of polysilicon medium smelting, and in particular relates to a slagging agent which facilitates the separation of silicon slag during polysilicon medium smelting and its application method. Background technique [0002] In today's world, the energy crisis and the pressure of environmental pollution coexist, and people urgently need clean, safe and sustainable new energy. As an energy source that meets such requirements, solar energy has always been the goal pursued by people. The earliest use of solar energy is the utilization of its thermal effect, but it is difficult to fully meet the needs of modern society. Until the discovery of the semiconductor photoelectric effect and the manufacture of solar cells, people found new ways to use solar energy. Silicon is the most ideal raw material for solar cells. The impurities in it mainly include metal impurities such as Fe, Al, and Ca and non-metallic impurities such as B...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B33/037
Inventor 谭毅胡志刚王登科侯振海张磊姜大川李佳艳
Owner QINGDAO NEW ENERGY SOLUTIONS
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