Optical round wire rod reinforcement bar for producing prestressed concrete steel rod and processing method

A technology of concrete steel bars and processing methods, applied in the direction of improving process efficiency, etc., can solve the problems of delaying the promotion and application of steel bars for prestressed concrete, affecting the enthusiasm of new high-efficiency energy-saving materials, and the enthusiasm of steel bar production enterprises. Uniform microstructure, easy processing, no upsetting cracking effect

Active Publication Date: 2014-05-21
WUKUN STEEL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] With the increasing market demand for steel bars for prestressed concrete and the increase in steel bar production lines, the production of special smooth steel bars for PC steel bars has increasingly become a restrictive key link. The quality problems caused a series of problems in the production and use of steel bars for prestressed concrete, such as: steel bars frequently break during the drawing and reducing process, the strength of steel bars fluctuates greatly, and the elongation is low. Hysteresis breaks during the process, etc.
The emergence of these problems, first, affects the construction progress of construction projects using steel rods for prestressed concrete, affects the enthusiasm of project investors to use new high-efficiency and energy-saving materials, and leads to delays in the promotion and application of steel rods for prestressed concrete ; Second, the enthusiasm of the steel bar production enterprises is affected and the economic interests are lost

Method used

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  • Optical round wire rod reinforcement bar for producing prestressed concrete steel rod and processing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] The light circular wire rod steel bar used to make prestressed concrete steel rods has the following chemical composition in weight percentage: C 0.25wt%, Si 0.90wt%, Mn 0.50wt%, Nb 0.015wt%, B 0.0020wt%, P 0.020 wt%, S 0.020 wt%, the rest is Fe and unavoidable impurities. After processing through the following procedures, a smooth round steel bar with a diameter of 8.0mm is obtained:

[0032] Described molten steel smelting and deoxidation alloying are molten iron (chemical composition C 4.0wt%, Si 0.30wt%, Mn 0.25wt%, P 0.170wt%, S 0.015wt%, the rest is Fe and unavoidable impurity ), steel scrap (chemical composition C 0.20wt%, Si 0.25wt%, Mn 0.30wt%, P 0.055wt%, S 0.040wt%, the rest is Fe and unavoidable impurities) and pig iron (chemical composition C 3.2wt% %, Si 0.40 wt%, Mn 0.25 wt%, P 0.110wt%, S 0.020wt%, and the rest are Fe and unavoidable impurities) into the LD converter for conventional top-bottom compound blowing, adding in conventional amounts Lime, dol...

Embodiment 2

[0039] The light disc steel bar used to make prestressed concrete steel rods has the following chemical composition in weight percentage: C 0.28wt%, Si 1.00wt%, Mn 0.60wt%, Nb 0.023wt%, B 0.0030wt%, P 0.017 wt%, S 0.016 wt%, the rest is Fe and unavoidable impurities. After processing through the following procedures, a smooth round steel bar with a diameter of 12.0mm is obtained:

[0040]Described molten steel smelting and deoxidation alloying are molten iron (chemical composition C 5.0wt%, Si 0.60wt%, Mn 0.55wt%, P 0.145wt%, S 0.012wt%, the rest is Fe and unavoidable impurity ), steel scrap (chemical composition C 0.30wt%, Si 0.40wt%, Mn 0.65wt%, P 0.045wt%, S 0.030wt%, the rest is Fe and unavoidable impurities) and pig iron (chemical composition C 3.6wt% %, Si 0.55 wt%, Mn 0.45 wt%, P 0.090 wt%, S 0.016 wt%, and the rest are Fe and unavoidable impurities) into the LD converter for conventional top-bottom composite blowing, adding conventional amounts Lime, dolomite, magnes...

Embodiment 3

[0047] The light round wire rod steel bar used to make prestressed concrete steel rods has the following chemical composition in weight percentage: C 0.30wt%, Si 1.10wt%, Mn 0.70wt%, Nb 0.030wt%, B 0.0040wt%, P 0.012wt%, S 0.013wt%, the rest is Fe and unavoidable impurities. Processed through the following procedures to obtain smooth steel bars with a diameter of 14.0mm:

[0048] Described molten steel smelting and deoxidation alloying are molten iron (chemical composition C 5.5wt%, Si 0.80wt%, Mn 0.70wt%, P 0.110 wt%, S 0.010wt%, the rest is Fe and unavoidable impurity ), steel scrap (chemical composition C 0.35wt%, Si 0.55wt%, Mn 1.00wt%, P 0.030wt%, S 0.020wt%, the rest is Fe and unavoidable impurities) and pig iron (chemical composition C 3.6wt% %, Si 0.55 wt%, Mn 0.40 wt%, P 0.070 wt%, S 0.010wt%, the rest is Fe and unavoidable impurities) into the LD converter for conventional top-bottom composite blowing, adding conventional amounts Lime, dolomite, and magnesite balls...

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Abstract

The invention discloses an optical round wire rod reinforcement bar for producing a prestressed concrete steel rod and a processing method. A steel blank comprises in percentage by weight: 0.25-0.30% of C, 0.90-1.10% of Si, 0.50-0.70% of Mn, 0.015-0.030% of Nb, 0.0020-0.0040% of B, no more than 0.020% of S, no more than 0.020% of P and the balance of Fe and inevitable impurities; the optical round wire rod reinforcement bar with the nominal diameter of 8.0-14.0mm is produced by heating and performing controlled rolling and controlled cooling to the steel blank, and has the following characteristics that the tensile strength (Rm) is 630-660MPa, the percentage reduction of area is more than or equal to 65%, and the ferrite grain size is 10.0-11.5 level. Through integration and creation of converter melting, LF melting, steel blank heading and multiple technology of standard and delay type controlled rolling and controlling cooling and the like, the invention provides a production method of the optical round wire rod reinforcement bar for producing the prestressed concrete steel rod, and the product is high in hardenability, and uniform in microscopic structure. The method has the advantages of excellent quality, low production cost, good processability, strong popularization and the like.

Description

technical field [0001] The invention belongs to the technical field of processing and forming of metal materials, and in particular relates to a steel bar for making prestressed concrete steel rods and a processing method thereof. Background technique [0002] Steel rods for prestressed concrete (also known as PC steel rods) is a new type of high-efficiency and energy-saving building material. Its development and promotion were first seen in Japan in the 1980s and 1990s. Produced by the process of "drawing and reducing→scoring→quenching→tempering", the product has the characteristics of high strength and toughness, low relaxation, good weldability, good upsetting forgeability, good concrete adhesion, etc., and is widely used in In high prestressed components of various construction projects, such as high-strength prestressed concrete centrifugal pipe piles, electric poles, viaduct piers, and high prestressed components of railway sleepers. Due to the improvement of strength...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/12C22C33/04C21C7/072C21C7/076C21D8/08
CPCY02P10/20
Inventor 王卫东陈伟李金柱王锰邓家木刘红兵
Owner WUKUN STEEL
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